Industrial Assessment Centers
Assessment #SF0235
| Assessment Year | 2002 |
|---|---|
| SIC | 2899 |
| SIC Description | Chemical Preparations, Nec |
| NAICS | |
| NAICS Description | |
| Principal Product | Salts |
| Sales | $ 40,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 150,000 |
| Annual Production | 0 Not Available |
| Production Hrs. Annual | 8,376 |
| Location (State) | CA |
| Yearly Energy Cost | $ 3,482,964 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
15,145,292 kWh | $ 982,964 | $ 0.065 /kWh |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
483,528 MMBtu | $ 2,500,000 | $ 5.17 /MMBtu |
TOTAL ENERGY |
638,767 MMBtu | $ 3,482,964 | $ 5.45 /MMBtu |
Solid Waste (non-haz) |
154 lbs | $ 16,946 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
1,114,061 kWh 182,953 kWh |
$ 101,596 $ 21,213 |
10.34 % 2.16 % |
$ 0.065 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
61,100 MMBtu 0 MMBtu |
$ 298,248 $ 0 |
11.93 % 0.00 % |
$ 5.17 /MMBtu |
TOTAL ENERGY |
72,520 MMBtu 1,876 MMBtu |
$ 399,844 $ 21,213 |
11.48 % 0.61 % |
$ 5.45 /MMBtu |
Solid Waste (non-haz) |
0 lbs 0 lbs |
$ 7,395 $ 0 |
43.64 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 300 | $ 2,373 | 0.13 | ||||||||||||
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| 02 | view details |
MINIMIZE NON-ESSENTIAL MATERIAL IN HEAT TREATMENT PROCESS | 2.2312 | N | $ 206 | $ 5,997 | 0.03 | ||||||||||||
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| 03 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 3,553 | $ 11,612 | 0.31 | ||||||||||||
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| 04 | view details |
RECOVER WASTE HEAT FROM EQUIPMENT | 2.2437 | P | $ 112,368 | $ 298,248 | 0.38 | ||||||||||||
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| 05 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 2,805 | $ 7,228 | 0.39 | ||||||||||||
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| 06 | view details |
USE FOG NOZZLES / SPRAY RINSING INSTEAD OF IMMERSION RINSING | 3.1223 | N | $ 2,461 | $ 4,004 | 0.61 | ||||||||||||
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| 07 | view details |
INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM | 2.4223 | N | $ 6,700 | $ 9,286 | 0.72 | ||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | N | $ 26,538 | $ 30,822 | 0.86 | ||||||||||||
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| 09 | view details |
REDUCE FLUID FLOW RATES | 2.5123 | N | $ 3,675 | $ 3,202 | 1.15 | ||||||||||||
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| 10 | view details |
REDUCE FLUID FLOW RATES | 2.5123 | N | $ 13,250 | $ 10,502 | 1.26 | ||||||||||||
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| 11 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | N | $ 20,160 | $ 15,213 | 1.33 | ||||||||||||
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| 12 | view details |
INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS | 2.7132 | N | $ 1,750 | $ 1,357 | 1.29 | ||||||||||||
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| 13 | view details |
REUSE / RECYCLE/ SELL PAPER PRODUCTS | 3.5217 | N | $ 0 | $ 7,395 | 0.00 | ||||||||||||
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| 14 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | I | $ 7,970 | $ 4,195 | 1.90 | ||||||||||||
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