Industrial Assessment Centers

Assessment #SF0197


Assessment Year 2000
SIC 3079
SIC Description
NAICS
NAICS Description
Principal Product Plastic Pails
Sales $ 13,000,000
# of Employees 96
Plant Area (Sq.Ft.) 46,368
Annual Production 6,000,000 Not Available
Production Hrs. Annual 8,736
Location (State) CA
Yearly Energy Cost $ 648,043

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

11,693,269 kWh $ 637,523 $ 0.055 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

1,651 MMBtu $ 10,520 $ 6.37 /MMBtu

TOTAL ENERGY

121,507 MMBtu $ 648,043 $ 5.33 /MMBtu

Water Disposal

3,515,600 Gal $ 9,593 $ 0 /Gal

Solid Waste (non-haz)

50 lbs $ 8,009 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,995,369 kWh
660,478 kWh
$ 86,296
$ 29,182
13.54 %
4.58 %
$ 0.055 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 6.37 /MMBtu

TOTAL ENERGY

20,452 MMBtu
6,769 MMBtu
$ 86,296
$ 29,182
13.32 %
4.50 %
$ 5.33 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

24 lbs
0 lbs
$ 1,800
$ 0
22.47 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
APPLY A PROTECTIVE COATING TO RACKS AND TANKS 3.7392 I $ 0 $ 1,878 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

36,048 kWh $ 1,878 $ 0.055 /kWh

TOTAL ENERGY

369 MMBtu $ 1,878 -
02 view
details
INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM 4.7110 I $ 0 $ 834 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,500 kWh $ 834 $ 0.055 /kWh

TOTAL ENERGY

200 MMBtu $ 834 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 977 $ 7,130 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

166,642 kWh $ 7,130 $ 0.055 /kWh

TOTAL ENERGY

1,708 MMBtu $ 7,130 -
04 view
details
INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN 2.4222 N $ 2,936 $ 5,706 0.51
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

133,358 kWh $ 5,706 $ 0.055 /kWh

TOTAL ENERGY

1,367 MMBtu $ 5,706 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 600 $ 1,053 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,601 kWh $ 1,053 $ 0.055 /kWh

TOTAL ENERGY

252 MMBtu $ 1,053 -
06 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 3,333 $ 3,000 1.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

57,441 kWh $ 3,000 $ 0.055 /kWh

TOTAL ENERGY

589 MMBtu $ 3,000 -
07 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 22,680 $ 14,489 1.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

338,641 kWh $ 14,489 $ 0.055 /kWh

TOTAL ENERGY

3,471 MMBtu $ 14,489 -
08 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 228 $ 233 0.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,396 kWh $ 233 $ 0.055 /kWh

TOTAL ENERGY

45 MMBtu $ 233 -
09 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 1,500 $ 565 2.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,209 kWh $ 565 $ 0.055 /kWh

TOTAL ENERGY

135 MMBtu $ 565 -
10 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 178,376 $ 51,408 3.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

1,201,533 kWh $ 51,408 $ 0.055 /kWh

TOTAL ENERGY

12,316 MMBtu $ 51,408 -
11 view
details
REUSE / RECYCLE/ SELL PAPER PRODUCTS 3.5217 N $ 0 $ 1,800 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

24 lbs $ 1,800 $ 0 /lbs

TOTAL WASTE

- $ 1,800 -
12 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 I $ 6,436 $ 2,797 2.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 2,797 -

TOTAL PRODUCTON

- $ 2,797 -