Industrial Assessment Centers

Assessment #SF0195


Assessment Year 2000
SIC 2675
SIC Description Die-cut Paper And Board
NAICS
NAICS Description
Principal Product Partitions
Sales $ 15,000,000
# of Employees 71
Plant Area (Sq.Ft.) 75,000
Annual Production 70,000,000 Pieces
Production Hrs. Annual 4,420
Location (State) CA
Yearly Energy Cost $ 127,162

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,242,520 kWh $ 116,429 $ 0.094 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

1,654 MMBtu $ 10,733 $ 6.49 /MMBtu

TOTAL ENERGY

14,390 MMBtu $ 127,162 $ 8.84 /MMBtu

Water Disposal

1,375,572 Gal $ 1,692 $ 0 /Gal

Solid Waste (non-haz)

925 lbs $ -43,464 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

111,163 kWh
46,262 kWh
$ 11,220
$ 4,721
9.64 %
4.05 %
$ 0.094 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 6.49 /MMBtu

TOTAL ENERGY

1,140 MMBtu
474 MMBtu
$ 11,220
$ 4,721
8.82 %
3.71 %
$ 8.84 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

394 lbs
0 lbs
$ 127,703
$ 0
-293.81 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE OUTSIDE AIR INSTEAD OF CONDITIONED AIR FOR DRYING 2.2711 N $ 3,306 $ 5,651 0.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

55,696 kWh $ 5,651 $ 0.094 /kWh

TOTAL ENERGY

571 MMBtu $ 5,651 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 1,467 $ 1,324 1.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,802 kWh $ 1,324 $ 0.094 /kWh

TOTAL ENERGY

100 MMBtu $ 1,324 -
03 view
details
INSTALL TIMERS ON LIGHT SWITCHES IN LITTLE USED AREAS 2.7132 N $ 1,200 $ 848 1.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,205 kWh $ 848 $ 0.094 /kWh

TOTAL ENERGY

95 MMBtu $ 848 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 5,880 $ 2,297 2.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,275 kWh $ 2,297 $ 0.094 /kWh

TOTAL ENERGY

249 MMBtu $ 2,297 -
05 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 3,250 $ 1,100 2.95
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,185 kWh $ 1,100 $ 0.094 /kWh

TOTAL ENERGY

125 MMBtu $ 1,100 -
06 view
details
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE 3.5313 N $ 60,000 $ 124,556 0.48
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

341 lbs $ 124,556 $ 0 /lbs

TOTAL WASTE

- $ 124,556 -
07 view
details
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS 3.6193 N $ 10,300 $ 3,147 3.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

53 lbs $ 3,147 $ 0 /lbs

TOTAL WASTE

- $ 3,147 -
08 view
details
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES 4.6520 N $ 2,000 $ 27,873 0.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 27,873 -

TOTAL PRODUCTON

- $ 27,873 -