Industrial Assessment Centers

Assessment #SF0132


Assessment Year 1998
SIC 2653
SIC Description Corrugated And Solid Fiber Boxes
NAICS
NAICS Description
Principal Product Corrugated Containers
Sales $ 30,000,000
# of Employees 140
Plant Area (Sq.Ft.) 200,000
Annual Production 630,000 Thousand Feet
Production Hrs. Annual 7,488
Location (State) CA
Yearly Energy Cost $ 429,670

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,670,281 kWh $ 221,530 $ 0.060 /kWh

- Demand Charge

8,857 kW $ 114,008 $ 12.87 /kW

- Electricity Fees

- $ 0 -

Natural Gas

35,039 MMBtu $ 94,132 $ 2.69 /MMBtu

TOTAL ENERGY

72,659 MMBtu $ 429,670 $ 5.91 /MMBtu

Solid Waste (non-haz)

238,400 lbs $ 26,384 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

494,724 kWh
84,701 kWh
$ 29,840
$ 5,100
13.47 %
2.30 %
$ 0.060 /kWh

- Demand Charge

797 kW
75 kW
$ 10,255
$ 963
8.99 %
0.84 %
$ 12.87 /kW

- Electricity Fees

- $ 2,725
$ 0
0.00 %
0.00 %
-

Natural Gas

539 MMBtu
-36 MMBtu
$ 1,451
$ -97
1.54 %
-0.10 %
$ 2.69 /MMBtu

TOTAL ENERGY

5,610 MMBtu
832 MMBtu
$ 44,271
$ 5,966
10.30 %
1.39 %
$ 5.91 /MMBtu

Solid Waste (non-haz)

51,600 lbs
27,600 lbs
$ 11,368
$ 7,912
43.09 %
29.99 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
SHUT OFF STEAM TRAPS ON SUPER HEATED STEAM LINES WHEN NOT IN USE 2.2114 N $ 488 $ 1,548 0.32
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

575 MMBtu $ 1,548 $ 2.69 /MMBtu

TOTAL ENERGY

575 MMBtu $ 1,548 -
02 view
details
REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES 2.4235 I $ 0 $ 4,201 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

59,496 kWh $ 3,588 $ 0.060 /kWh

- Demand Charge

48 kW $ 613 $ 12.87 /kW

TOTAL ENERGY

610 MMBtu $ 4,201 -
03 view
details
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 N $ 2,065 $ 20,620 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

254,689 kWh $ 15,369 $ 0.060 /kWh

- Demand Charge

408 kW $ 5,251 $ 12.87 /kW

TOTAL ENERGY

2,611 MMBtu $ 20,620 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 1,650 $ 1,354 1.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,706 kWh $ 1,004 $ 0.060 /kWh

- Demand Charge

27 kW $ 350 $ 12.87 /kW

TOTAL ENERGY

171 MMBtu $ 1,354 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 26,680 $ 13,412 1.99
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

155,334 kWh $ 9,371 $ 0.060 /kWh

- Demand Charge

314 kW $ 4,041 $ 12.87 /kW

TOTAL ENERGY

1,592 MMBtu $ 13,412 -
06 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 4,531 $ 2,725 1.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 2,725 -

TOTAL ENERGY

0 MMBtu $ 2,725 -
07 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 I $ 1,358 $ 411 3.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,499 kWh $ 508 $ 0.060 /kWh

Natural Gas

-36 MMBtu $ -97 $ 2.69 /MMBtu

TOTAL ENERGY

51 MMBtu $ 411 -
08 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 I $ 0 $ 4,006 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 4,006 $ 0 /lbs

TOTAL WASTE

- $ 4,006 -
09 view
details
REDUCE SCRAP PRODUCTION 3.1192 N $ 1,000 $ 3,456 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

24,000 lbs $ 3,456 $ 0 /lbs

TOTAL WASTE

- $ 3,456 -
10 view
details
REDUCE SCRAP PRODUCTION 3.1192 I $ 15,400 $ 3,906 3.94
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

27,600 lbs $ 3,906 $ 0 /lbs

TOTAL WASTE

- $ 3,906 -
11 view
details
INSTALL EQUIPMENT TO MOVE PRODUCT 4.4450 I $ 100,000 $ 438,048 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 438,048 -

TOTAL PRODUCTON

- $ 438,048 -