Industrial Assessment Centers

Assessment #SD0447


Assessment Year 2012
SIC 3053
SIC Description Gaskets, Packing And Sealing Devices
NAICS 326299
NAICS Description All Other Rubber Product Manufacturing
Principal Product O-Rings and Seals
Sales $ 22,000,000
# of Employees 188
Plant Area (Sq.Ft.) 40,000
Annual Production 80,000,000 Pieces
Production Hrs. Annual 6,600
Location (State) CA
Yearly Energy Cost $ 502,535

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,341,896 kWh $ 356,398 $ 0.082 /kWh

- Demand Charge

9,780 kW $ 202,909 $ 20.75 /kW

- Electricity Fees

- $ -58,379 -

Natural Gas

136 MMBtu $ 1,607 $ 11.82 /MMBtu

TOTAL ENERGY

44,641 MMBtu $ 502,535 $ 11.26 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

504,270 kWh
0 kWh
$ 41,398
$ 0
11.62 %
0.00 %
$ 0.082 /kWh

- Demand Charge

1,546 kW
0 kW
$ 32,071
$ 0
15.81 %
0.00 %
$ 20.75 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

-840 MMBtu
0 MMBtu
$ -9,911
$ 0
-616.74 %
0.00 %
$ 11.82 /MMBtu

TOTAL ENERGY

4,329 MMBtu
0 MMBtu
$ 63,558
$ 0
12.65 %
0.00 %
$ 11.26 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING 2.1121 N $ 320 $ 1,132 0.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,795 kWh $ 1,132 $ 0.082 /kWh

TOTAL ENERGY

141 MMBtu $ 1,132 -
02 view
details
INSTALL SKYLIGHTS 2.7145 N $ 13,457 $ 14,679 0.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

178,794 kWh $ 14,679 $ 0.082 /kWh

TOTAL ENERGY

1,833 MMBtu $ 14,679 -
03 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 N $ 38,885 $ 34,656 1.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

209,220 kWh $ 17,177 $ 0.082 /kWh

- Demand Charge

1,320 kW $ 27,390 $ 20.75 /kW

Natural Gas

-840 MMBtu $ -9,911 $ 11.82 /MMBtu

TOTAL ENERGY

1,305 MMBtu $ 34,656 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 640 $ 472 1.36
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,766 kWh $ 472 $ 0.082 /kWh

TOTAL ENERGY

59 MMBtu $ 472 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 12,231 $ 8,491 1.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

62,235 kWh $ 5,109 $ 0.082 /kWh

- Demand Charge

163 kW $ 3,382 $ 20.75 /kW

TOTAL ENERGY

638 MMBtu $ 8,491 -
06 view
details
INSTALL SKYLIGHTS 2.7145 N $ 7,660 $ 4,128 1.86
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,460 kWh $ 2,829 $ 0.082 /kWh

- Demand Charge

63 kW $ 1,299 $ 20.75 /kW

TOTAL ENERGY

353 MMBtu $ 4,128 -