Industrial Assessment Centers
Assessment #SD0443
| Assessment Year | 2012 |
|---|---|
| SIC | 3499 |
| SIC Description | Fabricated Metal Products, Nec |
| NAICS | 332322 |
| NAICS Description | Sheet Metal Work Manufacturing |
| Principal Product | Metal Enclosures |
| Sales | $ 25,000,000 |
| # of Employees | 126 |
| Plant Area (Sq.Ft.) | 45,600 |
| Annual Production | 15,000 Not Available |
| Production Hrs. Annual | 5,954 |
| Location (State) | CA |
| Yearly Energy Cost | $ 224,220 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,241,281 kWh | $ 130,458 | $ 0.105 /kWh |
- Demand Charge |
2,992 kW | $ 29,000 | $ 9.69 /kW |
- Electricity Fees |
- | $ 11,899 | - |
Natural Gas |
8,297 MMBtu | $ 52,862 | $ 6.37 /MMBtu |
TOTAL ENERGY |
21,020 MMBtu | $ 224,220 | $ 10.67 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
144,604 kWh 144,604 kWh |
$ 15,199 $ 15,199 |
11.65 % 11.65 % |
$ 0.105 /kWh |
- Demand Charge |
16 kW 16 kW |
$ 155 $ 155 |
0.53 % 0.53 % |
$ 9.69 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
772 MMBtu 772 MMBtu |
$ 4,915 $ 4,915 |
9.30 % 9.30 % |
$ 6.37 /MMBtu |
TOTAL ENERGY |
2,254 MMBtu 2,254 MMBtu |
$ 20,269 $ 20,269 |
9.04 % 9.04 % |
$ 10.67 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 100 | $ 591 | 0.17 | ||||||||||||||||
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| 02 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | I | $ 2,500 | $ 7,935 | 0.32 | ||||||||||||||||
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| 03 | view details |
ADD AREA LIGHTING SWITCHES | 2.7131 | I | $ 115 | $ 420 | 0.27 | ||||||||||||||||
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| 04 | view details |
USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING | 2.1121 | I | $ 618 | $ 1,443 | 0.43 | ||||||||||||||||
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| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 800 | $ 1,415 | 0.57 | ||||||||||||||||
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| 06 | view details |
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS | 2.7447 | I | $ 2,500 | $ 3,400 | 0.74 | ||||||||||||||||
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| 07 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | I | $ 2,500 | $ 3,010 | 0.83 | ||||||||||||||||
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| 08 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | I | $ 2,700 | $ 1,660 | 1.63 | ||||||||||||||||
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| 09 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 989 | $ 395 | 2.50 | ||||||||||||||||
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