Industrial Assessment Centers

Assessment #SD0438


Assessment Year 2011
SIC 3829
SIC Description Measuring & Controlling Devices, Nec
NAICS 334519
NAICS Description Other Measuring and Controlling Device Manufacturing
Principal Product Propulsion Engines
Sales $ 1,000,000
# of Employees 1,200
Plant Area (Sq.Ft.) 326,000
Annual Production 30 Pieces
Production Hrs. Annual 4,940
Location (State) CA
Yearly Energy Cost $ 2,500,620

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

17,853,182 kWh $ 1,512,268 $ 0.085 /kWh

- Demand Charge

38,882 kW $ 497,564 $ 12.80 /kW

- Electricity Fees

- $ 311,693 -

Natural Gas

26,225 MMBtu $ 179,095 $ 6.83 /MMBtu

TOTAL ENERGY

209,222 MMBtu $ 2,500,620 $ 11.95 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

648,910 kWh
19,605 kWh
$ 55,199
$ 1,661
3.65 %
0.11 %
$ 0.085 /kWh

- Demand Charge

191 kW
27 kW
$ 2,928
$ 344
0.59 %
0.07 %
$ 12.80 /kW

- Electricity Fees

- $ 12,712
$ 12,712
4.08 %
4.08 %
-

Natural Gas

2,745 MMBtu
0 MMBtu
$ 18,748
$ 0
10.47 %
0.00 %
$ 6.83 /MMBtu

TOTAL ENERGY

9,397 MMBtu
201 MMBtu
$ 89,587
$ 14,716
3.58 %
0.59 %
$ 11.95 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 300 $ 2,004 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,605 kWh $ 1,661 $ 0.085 /kWh

- Demand Charge

27 kW $ 344 $ 12.80 /kW

TOTAL ENERGY

201 MMBtu $ 2,004 -
02 view
details
COVER OPEN TANKS 2.2514 N $ 16,850 $ 36,210 0.47
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

206,167 kWh $ 17,462 $ 0.085 /kWh

Natural Gas

2,745 MMBtu $ 18,748 $ 6.83 /MMBtu

TOTAL ENERGY

4,859 MMBtu $ 36,210 -
03 view
details
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED 2.6231 N $ 1,530 $ 1,445 1.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,063 kWh $ 1,445 $ 0.085 /kWh

TOTAL ENERGY

175 MMBtu $ 1,445 -
04 view
details
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING 2.2614 N $ 53,450 $ 28,654 1.87
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

338,305 kWh $ 28,654 $ 0.085 /kWh

TOTAL ENERGY

3,468 MMBtu $ 28,654 -
05 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 I $ 37,600 $ 12,712 2.96
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 12,712 -

TOTAL ENERGY

0 MMBtu $ 12,712 -
06 view
details
INSTALL SKYLIGHTS 2.7145 N $ 25,530 $ 8,562 2.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

67,770 kWh $ 5,977 $ 0.085 /kWh

- Demand Charge

165 kW $ 2,585 $ 12.80 /kW

TOTAL ENERGY

695 MMBtu $ 8,562 -