Industrial Assessment Centers

Assessment #SD0437


Assessment Year 2011
SIC 2891
SIC Description Adhesives And Sealants
NAICS 325520
NAICS Description Adhesive Manufacturing
Principal Product Aerospace Sealants
Sales $ 1,000,000
# of Employees 95
Plant Area (Sq.Ft.) 50,000
Annual Production 1,000 Not Available
Production Hrs. Annual 3,120
Location (State) CA
Yearly Energy Cost $ 229,936

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,504,708 kWh $ 135,564 $ 0.090 /kWh

- Demand Charge

4,347 kW $ 57,554 $ 13.24 /kW

- Electricity Fees

- $ 24,390 -

Natural Gas

1,549 MMBtu $ 12,428 $ 8.02 /MMBtu

TOTAL ENERGY

16,972 MMBtu $ 229,936 $ 13.55 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

897,844 kWh
800,371 kWh
$ 80,896
$ 72,114
59.67 %
53.20 %
$ 0.090 /kWh

- Demand Charge

1,075 kW
1,075 kW
$ 14,222
$ 14,222
24.71 %
24.71 %
$ 13.24 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

-3,102 MMBtu
-3,102 MMBtu
$ -24,884
$ -24,884
-200.23 %
-200.23 %
$ 8.02 /MMBtu

TOTAL ENERGY

6,101 MMBtu
5,102 MMBtu
$ 70,234
$ 61,452
30.55 %
26.73 %
$ 13.55 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT 2.7121 N $ 0 $ 3,036 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,696 kWh $ 3,036 $ 0.090 /kWh

TOTAL ENERGY

345 MMBtu $ 3,036 -
02 view
details
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT 2.1311 I $ 2,850 $ 58,730 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

772,632 kWh $ 69,614 $ 0.090 /kWh

- Demand Charge

1,058 kW $ 14,000 $ 13.24 /kW

Natural Gas

-3,102 MMBtu $ -24,884 $ 8.02 /MMBtu

TOTAL ENERGY

4,818 MMBtu $ 58,730 -
03 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 214 $ 3,552 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

39,424 kWh $ 3,552 $ 0.090 /kWh

TOTAL ENERGY

404 MMBtu $ 3,552 -
04 view
details
USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING 2.1121 N $ 610 $ 2,194 0.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,353 kWh $ 2,194 $ 0.090 /kWh

TOTAL ENERGY

250 MMBtu $ 2,194 -
05 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 700 $ 1,326 0.53
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,250 kWh $ 1,104 $ 0.090 /kWh

- Demand Charge

17 kW $ 222 $ 13.24 /kW

TOTAL ENERGY

126 MMBtu $ 1,326 -
06 view
details
RECOVER HEAT FROM REFRIGERATION CONDENSERS 2.2436 I $ 2,000 $ 1,396 1.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,489 kWh $ 1,396 $ 0.090 /kWh

TOTAL ENERGY

159 MMBtu $ 1,396 -