Industrial Assessment Centers
Assessment #SD0436
| Assessment Year | 2011 |
|---|---|
| SIC | 2035 |
| SIC Description | Pickles, Sauces, And Salad Dressings |
| NAICS | 311941 |
| NAICS Description | Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing |
| Principal Product | Flavoring Extracts and Syrups |
| Sales | $ 1,000,000 |
| # of Employees | 400 |
| Plant Area (Sq.Ft.) | 330,000 |
| Annual Production | 1,000 Not Available |
| Production Hrs. Annual | 7,344 |
| Location (State) | CA |
| Yearly Energy Cost | $ 2,406,454 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
17,013,439 kWh | $ 1,408,416 | $ 0.083 /kWh |
- Demand Charge |
33,411 kW | $ 558,750 | $ 16.72 /kW |
- Electricity Fees |
- | $ 11,691 | - |
Natural Gas |
77,756 MMBtu | $ 427,597 | $ 5.50 /MMBtu |
TOTAL ENERGY |
252,145 MMBtu | $ 2,406,454 | $ 9.54 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
4,441,794 kWh 599,896 kWh |
$ 367,752 $ 49,642 |
26.11 % 3.52 % |
$ 0.083 /kWh |
- Demand Charge |
6,899 kW 731 kW |
$ 115,351 $ 12,222 |
20.64 % 2.19 % |
$ 16.72 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
-4,623 MMBtu 2,658 MMBtu |
$ -25,425 $ 14,615 |
-5.95 % 3.42 % |
$ 5.50 /MMBtu |
TOTAL ENERGY |
40,906 MMBtu 8,807 MMBtu |
$ 457,678 $ 76,479 |
19.02 % 3.18 % |
$ 9.54 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 2,100 | $ 15,198 | 0.14 | ||||||||||||||||||||||||||||
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| 02 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 2,000 | $ 3,180 | 0.63 | ||||||||||||||||||||||||||||
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| 03 | view details |
INSTALL OCCUPANCY SENSORS | 2.7135 | I | $ 6,050 | $ 7,888 | 0.77 | ||||||||||||||||||||||||||||
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| 04 | view details |
USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING | 2.1121 | I | $ 1,535 | $ 1,787 | 0.86 | ||||||||||||||||||||||||||||
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| 05 | view details |
USE FLUE GAS HEAT TO PREHEAT BOILER FEEDWATER | 2.2412 | N | $ 22,700 | $ 26,197 | 0.87 | ||||||||||||||||||||||||||||
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| 06 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 52,274 | $ 35,598 | 1.47 | ||||||||||||||||||||||||||||
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| 07 | view details |
INCREASE AMOUNT OF CONDENSATE RETURNED | 2.2121 | I | $ 20,000 | $ 12,828 | 1.56 | ||||||||||||||||||||||||||||
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| 08 | view details |
USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT | 2.3415 | N | $ 607,200 | $ 283,465 | 2.14 | ||||||||||||||||||||||||||||
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| 09 | view details |
INSTALL SKYLIGHTS | 2.7145 | N | $ 14,200 | $ 6,479 | 2.19 | ||||||||||||||||||||||||||||
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| 10 | view details |
UPGRADE OBSOLETE EQUIPMENT | 2.4321 | N | $ 61,200 | $ 20,930 | 2.92 | ||||||||||||||||||||||||||||
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