Industrial Assessment Centers

Assessment #SD0430


Assessment Year 2010
SIC 2657
SIC Description Folding Paperboard Boxes
NAICS 322212
NAICS Description Folding Paperboard Box Manufacturing
Principal Product Folding Carton Packaging and Blister Cards
Sales $ 19,000,000
# of Employees 141
Plant Area (Sq.Ft.) 70,000
Annual Production 24,000,000 Pieces
Production Hrs. Annual 8,568
Location (State) AZ
Yearly Energy Cost $ 201,194

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,190,880 kWh $ 168,387 $ 0.077 /kWh

- Demand Charge

5,410 kW $ 17,430 $ 3.22 /kW

- Electricity Fees

- $ 15,377 -

TOTAL ENERGY

22,457 MMBtu $ 201,194 $ 8.96 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

86,754 kWh
38,350 kWh
$ 6,671
$ 2,949
3.96 %
1.75 %
$ 0.077 /kWh

- Demand Charge

21 kW
0 kW
$ 70
$ 0
0.40 %
0.00 %
$ 3.22 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

889 MMBtu
393 MMBtu
$ 6,741
$ 2,949
3.35 %
1.47 %
$ 8.96 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT 2.7121 N $ 0 $ 264 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,427 kWh $ 264 $ 0.077 /kWh

TOTAL ENERGY

35 MMBtu $ 264 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 N $ 100 $ 1,152 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,978 kWh $ 1,152 $ 0.077 /kWh

TOTAL ENERGY

154 MMBtu $ 1,152 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 800 $ 2,949 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,350 kWh $ 2,949 $ 0.077 /kWh

TOTAL ENERGY

393 MMBtu $ 2,949 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,029 $ 1,126 0.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,645 kWh $ 1,126 $ 0.077 /kWh

TOTAL ENERGY

150 MMBtu $ 1,126 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 1,671 $ 1,250 1.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,354 kWh $ 1,180 $ 0.077 /kWh

- Demand Charge

21 kW $ 70 $ 3.22 /kW

TOTAL ENERGY

157 MMBtu $ 1,250 -