U.S. Department of Energy - Energy Efficiency and Renewable Energy

Industrial Technologies Program

Assessment Year	2009
SIC	3542
SIC Description	Machine Tools, Metal Forming Types
NAICS	333513
NAICS Description	Machine Tool (Metal Forming Types) Manufacturing
Principal Product	Server Cabinets and Cable Management Racks
Sales	$ 1
# of Employees	115
Plant Area (Sq.Ft.)	67,000
Annual Production	160,000 Pieces
Production Hrs. Annual	3,250
Location (State)	CA
Yearly Energy Cost	$ 406,519

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	2,535,600 kWh	$ 186,247	$ 0.073 /kWh
- Demand Charge	7,908 kW	$ 120,361	$ 15.22 /kW
- Electricity Fees	-	$ 0	-
Natural Gas	10,120 MMBtu	$ 99,911	$ 9.87 /MMBtu
TOTAL ENERGY	36,110 MMBtu	$ 406,519	$ 11.26 /MMBtu

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	121,206 kWh 9,328 kWh	$ 8,907 $ 685	4.78 % 0.37 %	$ 0.073 /kWh
- Demand Charge	176 kW 0 kW	$ 2,679 $ 0	2.23 % 0.00 %	$ 15.22 /kW
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
Natural Gas	0 MMBtu 0 MMBtu	$ 0 $ 0	0.00 % 0.00 %	$ 9.87 /MMBtu
TOTAL ENERGY	1,242 MMBtu 96 MMBtu	$ 11,586 $ 685	2.85 % 0.17 %	$ 11.26 /MMBtu

Recommendations

AR #		Description	ARC Code	Status	Cost	Savings	Payback (Years)
01	view details	UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT	2.7121	I	$ 0	$ 685	0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 9,328 kWh $ 685 $ 0.073 /kWh TOTAL ENERGY 96 MMBtu $ 685 -
02	view details	INSTALL OCCUPANCY SENSORS	2.7135	N	$ 246	$ 383	0.64
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 5,216 kWh $ 383 $ 0.073 /kWh TOTAL ENERGY 53 MMBtu $ 383 -
03	view details	USE PHOTOCELL CONTROLS	2.7134	N	$ 4,950	$ 3,350	1.48
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 45,582 kWh $ 3,350 $ 0.073 /kWh TOTAL ENERGY 467 MMBtu $ 3,350 -
04	view details	USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING	2.2614	N	$ 3,000	$ 5,037	0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 32,085 kWh $ 2,358 $ 0.073 /kWh - Demand Charge 176 kW $ 2,679 $ 15.22 /kW TOTAL ENERGY 329 MMBtu $ 5,037 -
05	view details	USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS	2.4141	N	$ 3,573	$ 2,131	1.68
Energy Sources Yearly Reduction Yearly Savings Unit Price Electricity 28,995 kWh $ 2,131 $ 0.073 /kWh TOTAL ENERGY 297 MMBtu $ 2,131 -

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