Industrial Assessment Centers

Assessment #SD0391


Assessment Year 2007
SIC 3999
SIC Description Manufacturing Industries, Nec
NAICS 325998
NAICS Description All Other Miscellaneous Chemical Product and Preparation Manufacturing
Principal Product aerosol can packaging
Sales $ 2,700,000
# of Employees 30
Plant Area (Sq.Ft.) 45,000
Annual Production 18,500,000 Pieces
Production Hrs. Annual 2,100
Location (State) CA
Yearly Energy Cost $ 159,638

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

750,813 kWh $ 146,467 $ 0.195 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

1,218 MMBtu $ 13,171 $ 10.81 /MMBtu

TOTAL ENERGY

8,914 MMBtu $ 159,638 $ 17.91 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

141,908 kWh
106,803 kWh
$ 14,349
$ 10,794
9.80 %
7.37 %
$ 0.195 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

133 MMBtu
0 MMBtu
$ 1,437
$ 0
10.91 %
0.00 %
$ 10.81 /MMBtu

TOTAL ENERGY

1,587 MMBtu
1,094 MMBtu
$ 22,037
$ 13,709
13.80 %
8.59 %
$ 17.91 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 22,654 $ 7,231 3.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

43,160 kWh $ 4,316 $ 0.195 /kWh

- Demand Charge

159 kW $ 2,915 $ 0.00 /kW

TOTAL ENERGY

442 MMBtu $ 7,231 -
02 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 11,028 $ 6,478 1.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

63,643 kWh $ 6,478 $ 0.195 /kWh

TOTAL ENERGY

652 MMBtu $ 6,478 -
03 view
details
USE PHOTOCELL CONTROLS 2.7134 N $ 3,230 $ 5,850 0.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

24,700 kWh $ 2,514 $ 0.195 /kWh

- Demand Charge

182 kW $ 3,336 $ 0.00 /kW

TOTAL ENERGY

253 MMBtu $ 5,850 -
04 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 N $ 2,332 $ 1,437 1.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

133 MMBtu $ 1,437 $ 10.81 /MMBtu

TOTAL ENERGY

133 MMBtu $ 1,437 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,664 $ 1,041 1.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

10,405 kWh $ 1,041 $ 0.195 /kWh

TOTAL ENERGY

107 MMBtu $ 1,041 -