Industrial Assessment Centers
Assessment #SD0366
| Assessment Year | 2005 |
|---|---|
| SIC | 3089 |
| SIC Description | Plastics Products, Nec |
| NAICS | 326199 |
| NAICS Description | All Other Plastics Product Manufacturing |
| Principal Product | plastic products |
| Sales | $ 5,000,000 |
| # of Employees | 50 |
| Plant Area (Sq.Ft.) | 50,000 |
| Annual Production | 110,000 Pieces |
| Production Hrs. Annual | 4,284 |
| Location (State) | CA |
| Yearly Energy Cost | $ 169,991 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,070,948 kWh | $ 104,569 | $ 0.098 /kWh |
- Demand Charge |
6,985 kW | $ 44,474 | $ 6.37 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
25,776 MMBtu | $ 20,948 | $ 0.81 /MMBtu |
TOTAL ENERGY |
36,753 MMBtu | $ 169,991 | $ 4.63 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
203,747 kWh 35,005 kWh |
$ 19,888 $ 3,419 |
19.02 % 3.27 % |
$ 0.098 /kWh |
- Demand Charge |
493 kW 31 kW |
$ 3,138 $ 196 |
7.06 % 0.44 % |
$ 6.37 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0.81 /MMBtu |
TOTAL ENERGY |
2,088 MMBtu 359 MMBtu |
$ 23,026 $ 3,615 |
13.55 % 2.13 % |
$ 4.63 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS | 2.4141 | N | $ 3,400 | $ 1,915 | 1.78 | ||||||||||||||||
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| 02 | view details |
REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT | 2.4324 | I | $ 75 | $ 1,670 | 0.04 | ||||||||||||||||
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| 03 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 200 | $ 1,553 | 0.13 | ||||||||||||||||
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| 04 | view details |
REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES | 2.4235 | I | $ 160 | $ 1,250 | 0.13 | ||||||||||||||||
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| 05 | view details |
UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED | 2.6231 | N | $ 900 | $ 1,172 | 0.77 | ||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 695 | 0.00 | ||||||||||||||||
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| 07 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | N | $ 17,633 | $ 14,771 | 1.19 | ||||||||||||||||
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| 08 | view details |
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS | 3.6193 | N | $ 10,000 | $ 5,248 | 1.91 | ||||||||||||||||
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| 09 | view details |
INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE | 3.5313 | I | $ 24,500 | $ 19,018 | 1.29 | ||||||||||||||||
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| 10 | view details |
ELIMINATE OLD STOCK AND MODIFY INVENTORY CONTROL | 4.3220 | I | $ 1,964 | $ 98,038 | 0.02 | ||||||||||||||||
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| 11 | view details |
INSTALL AUTOMATIC PACKING EQUIPMENT | 4.4410 | I | $ 3,500 | $ 2,758 | 1.27 | ||||||||||||||||
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