Industrial Assessment Centers
Assessment #SD0354
| Assessment Year | 2004 |
|---|---|
| SIC | 3411 |
| SIC Description | Metal Cans |
| NAICS | 332812 |
| NAICS Description | Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| Principal Product | prefinished sheet metal |
| Sales | $ 10,000,000 |
| # of Employees | 45 |
| Plant Area (Sq.Ft.) | 95,000 |
| Annual Production | 74 Thousand Gallons |
| Production Hrs. Annual | 2,600 |
| Location (State) | CA |
| Yearly Energy Cost | $ 277,436 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,010,272 kWh | $ 76,388 | $ 0.076 /kWh |
- Demand Charge |
4,625 kW | $ 39,585 | $ 8.56 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
33,690 MMBtu | $ 161,463 | $ 4.79 /MMBtu |
TOTAL ENERGY |
44,045 MMBtu | $ 277,436 | $ 6.30 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
563,888 kWh 274,359 kWh |
$ 42,629 $ 20,741 |
55.81 % 27.15 % |
$ 0.076 /kWh |
- Demand Charge |
3,157 kW 1,767 kW |
$ 27,027 $ 15,129 |
68.28 % 38.22 % |
$ 8.56 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
4,179 MMBtu 0 MMBtu |
$ 19,143 $ 0 |
11.86 % 0.00 % |
$ 4.79 /MMBtu |
TOTAL ENERGY |
9,959 MMBtu 2,812 MMBtu |
$ 88,799 $ 35,870 |
32.01 % 12.93 % |
$ 6.30 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE | 2.4144 | N | $ 68,250 | $ 33,786 | 2.02 | ||||||||||||||||
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| 02 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | N | $ 43,000 | $ 19,143 | 2.25 | ||||||||||||||||
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| 03 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 320 | $ 19,424 | 0.02 | ||||||||||||||||
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| 04 | view details |
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE | 2.4144 | I | $ 18,600 | $ 15,367 | 1.21 | ||||||||||||||||
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| 05 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 398 | $ 1,079 | 0.37 | ||||||||||||||||
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