Industrial Assessment Centers

Assessment #SD0339


Assessment Year 2004
SIC 3841
SIC Description Surgical And Medical Instruments
NAICS 339112
NAICS Description Surgical and Medical Instrument Manufacturing
Principal Product Medical instraments
Sales $ 36,000,000
# of Employees 200
Plant Area (Sq.Ft.) 43,000
Annual Production 20,000 Pieces
Production Hrs. Annual 7,350
Location (State) CA
Yearly Energy Cost $ 484,747

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,907,899 kWh $ 353,654 $ 0.090 /kWh

- Demand Charge

8,892 kW $ 131,093 $ 14.74 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

40,056 MMBtu $ 484,747 $ 12.10 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

273,190 kWh
209,335 kWh
$ 26,196
$ 18,943
7.41 %
5.36 %
$ 0.090 /kWh

- Demand Charge

100 kW
0 kW
$ 1,474
$ 0
1.12 %
0.00 %
$ 14.74 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

2,800 MMBtu
2,146 MMBtu
$ 27,670
$ 18,943
5.71 %
3.91 %
$ 12.10 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 320 $ 15,112 0.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

166,999 kWh $ 15,112 $ 0.090 /kWh

TOTAL ENERGY

1,712 MMBtu $ 15,112 -
02 view
details
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE 2.4131 N $ 2,570 $ 8,250 0.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

58,581 kWh $ 6,776 $ 0.090 /kWh

- Demand Charge

100 kW $ 1,474 $ 14.74 /kW

TOTAL ENERGY

600 MMBtu $ 8,250 -
03 view
details
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING 2.2614 I $ 0 $ 3,831 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

42,336 kWh $ 3,831 $ 0.090 /kWh

TOTAL ENERGY

434 MMBtu $ 3,831 -
04 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE MECHANICAL DRIVE 2.4144 N $ 1,700 $ 477 3.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,274 kWh $ 477 $ 0.090 /kWh

TOTAL ENERGY

54 MMBtu $ 477 -
05 view
details
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS 3.6193 P $ 10,000 $ 10,362 0.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 10,362 $ 0 /lbs

TOTAL WASTE

- $ 10,362 -