Industrial Assessment Centers
Assessment #SD0334
| Assessment Year | 2004 |
|---|---|
| SIC | 2469 |
| SIC Description | |
| NAICS | 332116 |
| NAICS Description | Metal Stamping |
| Principal Product | Metal Stampings |
| Sales | $ 20,000,000 |
| # of Employees | 75 |
| Plant Area (Sq.Ft.) | 55,000 |
| Annual Production | 3,600,000 Pounds |
| Production Hrs. Annual | 3,600 |
| Location (State) | CA |
| Yearly Energy Cost | $ 162,390 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,057,780 kWh | $ 128,577 | $ 0.122 /kWh |
- Demand Charge |
3,826 kW | $ 32,381 | $ 8.46 /kW |
- Electricity Fees |
- | $ 0 | - |
Natural Gas |
171 MMBtu | $ 1,432 | $ 8.37 /MMBtu |
TOTAL ENERGY |
11,013 MMBtu | $ 162,390 | $ 14.74 /MMBtu |
Solid Waste (non-haz) |
320,000 lbs | $ 8,400 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
424,198 kWh 303,398 kWh |
$ 50,438 $ 35,748 |
39.23 % 27.80 % |
$ 0.122 /kWh |
- Demand Charge |
1,360 kW 1,000 kW |
$ 12,669 $ 9,624 |
39.12 % 29.72 % |
$ 8.46 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
-137 MMBtu 0 MMBtu |
$ 1,142 $ 0 |
79.75 % 0.00 % |
$ 8.37 /MMBtu |
TOTAL ENERGY |
4,211 MMBtu 3,110 MMBtu |
$ 64,249 $ 45,372 |
39.56 % 27.94 % |
$ 14.74 /MMBtu |
Solid Waste (non-haz) |
96,000 lbs 0 lbs |
$ 11,520 $ 0 |
137.14 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | I | $ 22,746 | $ 19,914 | 1.14 | ||||||||||||||||||||
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| 02 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 31,523 | $ 12,538 | 2.51 | ||||||||||||||||||||
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| 03 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 390 | $ 12,279 | 0.03 | ||||||||||||||||||||
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| 04 | view details |
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING | 2.4232 | N | $ 2,420 | $ 9,714 | 0.25 | ||||||||||||||||||||
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| 05 | view details |
REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT | 2.1311 | N | $ 10,250 | $ 6,008 | 1.71 | ||||||||||||||||||||
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| 06 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 0 | $ 3,155 | 0.00 | ||||||||||||||||||||
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| 07 | view details |
USE EVAPORATION TO CONCENTRATE MATERIAL | 3.3131 | I | $ 380 | $ 641 | 0.59 | ||||||||||||||||||||
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| 08 | view details |
REUSE / RECYCLE/ SELL PAPER PRODUCTS | 3.5217 | N | $ 6,000 | $ 7,320 | 0.82 | ||||||||||||||||||||
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| 09 | view details |
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS | 3.6193 | N | $ 10,000 | $ 4,200 | 2.38 | ||||||||||||||||||||
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