Industrial Assessment Centers

Assessment #SD0311


Assessment Year 2003
SIC 3825
SIC Description Instruments To Measure Electricity
NAICS 334513
NAICS Description Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial
Principal Product Portable Process Instrumentation
Sales $ 12,000,000
# of Employees 78
Plant Area (Sq.Ft.) 61,000
Annual Production 60,000 Pieces
Production Hrs. Annual 3,000
Location (State) CA
Yearly Energy Cost $ 105,569

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

644,486 kWh $ 84,391 $ 0.131 /kWh

- Demand Charge

2,461 kW $ 21,028 $ 8.54 /kW

- Electricity Fees

- $ 0 -

Natural Gas

20 MMBtu $ 150 $ 7.50 /MMBtu

TOTAL ENERGY

6,626 MMBtu $ 105,569 $ 15.93 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

95,738 kWh
18,227 kWh
$ 12,531
$ 2,385
14.85 %
2.83 %
$ 0.131 /kWh

- Demand Charge

138 kW
138 kW
$ 1,180
$ 1,180
5.61 %
5.61 %
$ 8.54 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 7.50 /MMBtu

TOTAL ENERGY

981 MMBtu
187 MMBtu
$ 13,711
$ 3,565
12.99 %
3.38 %
$ 15.93 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS 2.7491 N $ 19,000 $ 10,146 1.87
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

77,511 kWh $ 10,146 $ 0.131 /kWh

TOTAL ENERGY

794 MMBtu $ 10,146 -
02 view
details
USE PHOTOCELL CONTROLS 2.7134 I $ 2,000 $ 3,064 0.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,390 kWh $ 2,014 $ 0.131 /kWh

- Demand Charge

123 kW $ 1,050 $ 8.54 /kW

TOTAL ENERGY

158 MMBtu $ 3,064 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 501 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,837 kWh $ 371 $ 0.131 /kWh

- Demand Charge

15 kW $ 130 $ 8.54 /kW

TOTAL ENERGY

29 MMBtu $ 501 -
04 view
details
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS 3.6193 I $ 5,000 $ 2,622 1.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 2,622 -

TOTAL PRODUCTON

- $ 2,622 -
05 view
details
MODIFY STORAGE SPACE TO AVOID RENTAL OF A WAREHOUSE 4.5220 N $ 0 $ 31,104 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 31,104 -

TOTAL PRODUCTON

- $ 31,104 -