Industrial Assessment Centers

Assessment #SD0303


Assessment Year 2002
SIC 2452
SIC Description Prefabricated Wood Buildings
NAICS
NAICS Description
Principal Product Manufactured homes
Sales $ 50,000,000
# of Employees 460
Plant Area (Sq.Ft.) 200,000
Annual Production 1,200 Pieces
Production Hrs. Annual 2,125
Location (State) CA
Yearly Energy Cost $ 205,560

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,355,878 kWh $ 158,306 $ 0.117 /kWh

- Demand Charge

5,615 kW $ 46,532 $ 8.29 /kW

- Electricity Fees

- $ 722 -

TOTAL ENERGY

13,898 MMBtu $ 205,560 $ 14.79 /MMBtu

Water Disposal

3,380,000 Gal $ 6,918 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

307,144 kWh
19,162 kWh
$ 35,873
$ 2,238
22.66 %
1.41 %
$ 0.117 /kWh

- Demand Charge

1,508 kW
108 kW
$ 12,497
$ 895
26.86 %
1.92 %
$ 8.29 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

3,149 MMBtu
196 MMBtu
$ 48,370
$ 3,133
23.53 %
1.52 %
$ 14.79 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 30,684 $ 17,018 1.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

110,015 kWh $ 12,849 $ 0.117 /kWh

- Demand Charge

503 kW $ 4,169 $ 8.29 /kW

TOTAL ENERGY

1,128 MMBtu $ 17,018 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 1,642 $ 10,991 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

67,199 kWh $ 7,849 $ 0.117 /kWh

- Demand Charge

379 kW $ 3,142 $ 8.29 /kW

TOTAL ENERGY

689 MMBtu $ 10,991 -
03 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 N $ 19,000 $ 10,435 1.82
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

63,795 kWh $ 7,451 $ 0.117 /kWh

- Demand Charge

360 kW $ 2,984 $ 8.29 /kW

TOTAL ENERGY

654 MMBtu $ 10,435 -
04 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 N $ 6,324 $ 5,336 1.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,499 kWh $ 4,029 $ 0.117 /kWh

- Demand Charge

158 kW $ 1,307 $ 8.29 /kW

TOTAL ENERGY

354 MMBtu $ 5,336 -
05 view
details
BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE 4.6110 I $ 500 $ 3,133 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,162 kWh $ 2,238 $ 0.117 /kWh

- Demand Charge

108 kW $ 895 $ 8.29 /kW

TOTAL ENERGY

196 MMBtu $ 3,133 -
06 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,800 $ 1,457 1.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,474 kWh $ 1,457 $ 0.117 /kWh

TOTAL ENERGY

128 MMBtu $ 1,457 -
07 view
details
LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER 3.5315 N $ 6,000 $ 3,620 1.66
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

0 lbs $ 3,620 $ 0 /lbs

TOTAL WASTE

- $ 3,620 -