Industrial Assessment Centers

Assessment #SD0265


Assessment Year 2001
SIC 3731
SIC Description Ship Building And Repairing
NAICS
NAICS Description
Principal Product naval ship repairs
Sales $ 21,000,000
# of Employees 300
Plant Area (Sq.Ft.) 230,000
Annual Production 50 Pieces
Production Hrs. Annual 2,168
Location (State) CA
Yearly Energy Cost $ 99,309

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

817,000 kWh $ 70,737 $ 0.087 /kWh

- Demand Charge

3,055 kW $ 24,440 $ 8.00 /kW

- Electricity Fees

- $ 520 -

Natural Gas

458 MMBtu $ 3,612 $ 7.89 /MMBtu

TOTAL ENERGY

8,832 MMBtu $ 99,309 $ 11.24 /MMBtu

Water Disposal

459,272 Gal $ 918 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

115,445 kWh
55,475 kWh
$ 9,998
$ 4,805
14.13 %
6.79 %
$ 0.087 /kWh

- Demand Charge

515 kW
336 kW
$ 4,123
$ 2,691
16.87 %
11.01 %
$ 8.00 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 7.89 /MMBtu

TOTAL ENERGY

1,184 MMBtu
569 MMBtu
$ 14,121
$ 7,496
14.22 %
7.55 %
$ 11.24 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 500 $ 4,388 0.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,499 kWh $ 2,901 $ 0.087 /kWh

- Demand Charge

186 kW $ 1,487 $ 8.00 /kW

TOTAL ENERGY

343 MMBtu $ 4,388 -
02 view
details
ELIMINATE PERMANENTLY THE USE OF COMPRESSED AIR 2.4233 N $ 13,000 $ 6,625 1.96
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

59,970 kWh $ 5,193 $ 0.087 /kWh

- Demand Charge

179 kW $ 1,432 $ 8.00 /kW

TOTAL ENERGY

615 MMBtu $ 6,625 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 460 $ 1,234 0.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,430 kWh $ 817 $ 0.087 /kWh

- Demand Charge

52 kW $ 417 $ 8.00 /kW

TOTAL ENERGY

97 MMBtu $ 1,234 -
04 view
details
UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT 2.7121 I $ 1,012 $ 1,874 0.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

12,546 kWh $ 1,087 $ 0.087 /kWh

- Demand Charge

98 kW $ 787 $ 8.00 /kW

TOTAL ENERGY

129 MMBtu $ 1,874 -
05 view
details
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS 3.6193 N $ 12,500 $ 4,783 2.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 4,783 -

TOTAL PRODUCTON

- $ 4,783 -
06 view
details
MAINTAIN MACHINES TO REDUCE LEAKS 3.7311 I $ 0 $ 1,771 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (haz)

375 lbs $ 833 $ 0 /lbs

TOTAL WASTE

- $ 833 -

Ancillary Material Cost

- $ 938 -

TOTAL PRODUCTON

- $ 938 -