Industrial Assessment Centers

Assessment #SD0241


Assessment Year 2000
SIC 2311
SIC Description Men's and Boys' Suits, Coats, and Overcoats
NAICS
NAICS Description
Principal Product Men's suits
Sales $ 27,000,000
# of Employees 450
Plant Area (Sq.Ft.) 265,000
Annual Production 115,000 Pieces
Production Hrs. Annual 2,688
Location (State) CA
Yearly Energy Cost $ 291,154

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,930,832 kWh $ 112,251 $ 0.058 /kWh

- Demand Charge

7,357 kW $ 90,990 $ 12.37 /kW

- Electricity Fees

- $ 2,088 -

Natural Gas

17,758 MMBtu $ 85,825 $ 4.83 /MMBtu

TOTAL ENERGY

37,549 MMBtu $ 291,154 $ 7.75 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

127,785 kWh
32,533 kWh
$ 7,444
$ 1,899
6.63 %
1.69 %
$ 0.058 /kWh

- Demand Charge

549 kW
95 kW
$ 6,793
$ 1,177
7.47 %
1.29 %
$ 12.37 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,609 MMBtu
2,609 MMBtu
$ 12,777
$ 12,777
14.89 %
14.89 %
$ 4.83 /MMBtu

TOTAL ENERGY

3,918 MMBtu
2,942 MMBtu
$ 27,014
$ 15,853
9.28 %
5.44 %
$ 7.75 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES 2.1221 I $ 24,320 $ 9,946 2.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,059 MMBtu $ 9,946 $ 4.83 /MMBtu

TOTAL ENERGY

2,059 MMBtu $ 9,946 -
02 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 840 $ 9,310 0.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

78,839 kWh $ 4,585 $ 0.058 /kWh

- Demand Charge

382 kW $ 4,725 $ 12.37 /kW

TOTAL ENERGY

808 MMBtu $ 9,310 -
03 view
details
REDUCE EXCESSIVE BOILER BLOWDOWN 2.1241 I $ 6,150 $ 2,831 2.17
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

550 MMBtu $ 2,831 $ 4.83 /MMBtu

TOTAL ENERGY

550 MMBtu $ 2,831 -
04 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 2,802 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

30,188 kWh $ 1,764 $ 0.058 /kWh

- Demand Charge

84 kW $ 1,038 $ 12.37 /kW

TOTAL ENERGY

309 MMBtu $ 2,802 -
05 view
details
REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS 2.7111 N $ 240 $ 1,851 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,413 kWh $ 960 $ 0.058 /kWh

- Demand Charge

72 kW $ 891 $ 12.37 /kW

TOTAL ENERGY

168 MMBtu $ 1,851 -
06 view
details
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME 2.6212 I $ 0 $ 274 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

2,345 kWh $ 135 $ 0.058 /kWh

- Demand Charge

11 kW $ 139 $ 12.37 /kW

TOTAL ENERGY

24 MMBtu $ 274 -
07 view
details
REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL 4.1120 N $ 20,000 $ 31,500 0.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 31,500 -

TOTAL PRODUCTON

- $ 31,500 -
08 view
details
DEVELOP STANDARD PROCEDURES TO IMPROVE INTERNAL YIELDS 4.1220 N $ 500 $ 4,000 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 4,000 -

TOTAL PRODUCTON

- $ 4,000 -