Industrial Assessment Centers

Assessment #SD0233


Assessment Year 1999
SIC 3432
SIC Description Plumbing Fixture Fittings And Trim
NAICS
NAICS Description
Principal Product Plumbing fixtures
Sales $ 29,000,000
# of Employees 145
Plant Area (Sq.Ft.) 133,000
Annual Production 8,000,000 Pieces
Production Hrs. Annual 4,000
Location (State) CA
Yearly Energy Cost $ 234,792

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,678,781 kWh $ 133,211 $ 0.050 /kWh

- Demand Charge

8,377 kW $ 79,791 $ 9.53 /kW

- Electricity Fees

- $ 3,588 -

Natural Gas

3,538 MMBtu $ 18,202 $ 5.14 /MMBtu

TOTAL ENERGY

30,996 MMBtu $ 234,792 $ 7.57 /MMBtu

Water Disposal

3,758,700 Gal $ 5,193 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

82,063 kWh
82,063 kWh
$ 4,071
$ 4,071
3.06 %
3.06 %
$ 0.050 /kWh

- Demand Charge

156 kW
156 kW
$ 1,492
$ 1,492
1.87 %
1.87 %
$ 9.53 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

279 MMBtu
279 MMBtu
$ 1,392
$ 1,392
7.65 %
7.65 %
$ 5.14 /MMBtu

TOTAL ENERGY

1,120 MMBtu
1,120 MMBtu
$ 6,955
$ 6,955
2.96 %
2.96 %
$ 7.57 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MULTIPLE SPEED MOTORS OR AFD FOR VARIABLE PUMP, BLOWER AND COMPRESSOR LOADS 2.4141 I $ 725 $ 331 2.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

5,862 kWh $ 291 $ 0.050 /kWh

- Demand Charge

4 kW $ 40 $ 9.53 /kW

TOTAL ENERGY

60 MMBtu $ 331 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 360 $ 4,292 0.08
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

57,151 kWh $ 2,840 $ 0.050 /kWh

- Demand Charge

152 kW $ 1,452 $ 9.53 /kW

TOTAL ENERGY

586 MMBtu $ 4,292 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 584 $ 940 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,050 kWh $ 940 $ 0.050 /kWh

TOTAL ENERGY

195 MMBtu $ 940 -
04 view
details
RECOVER HEAT FROM AIR COMPRESSOR 2.2434 I $ 1,394 $ 1,392 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

279 MMBtu $ 1,392 $ 5.14 /MMBtu

TOTAL ENERGY

279 MMBtu $ 1,392 -
05 view
details
MAINTAIN MACHINES TO REDUCE LEAKS 3.7311 I $ 0 $ 6,160 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (haz)

24,000 lbs $ 6,160 $ 0 /lbs

TOTAL WASTE

- $ 6,160 -
06 view
details
AUTOMATE FINISHING PROCESS 4.4460 N $ 9,000 $ 67,000 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 67,000 -

TOTAL PRODUCTON

- $ 67,000 -