Industrial Assessment Centers

Assessment #SD0213


Assessment Year 1999
SIC 3714
SIC Description Motor Vehicle Parts And Accessories
NAICS
NAICS Description
Principal Product Fan clutches/transmission coolers
Sales $ 26,000,000
# of Employees 92
Plant Area (Sq.Ft.) 82,500
Annual Production 800,000 Pieces
Production Hrs. Annual 7,200
Location (State) CA
Yearly Energy Cost $ 114,554

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

933,470 kWh $ 89,601 $ 0.096 /kWh

- Demand Charge

2,565 kW $ 21,558 $ 8.40 /kW

- Electricity Fees

- $ 0 -

Natural Gas

220 MMBtu $ 1,691 $ 7.69 /MMBtu

LPG

221 MMBtu $ 1,704 $ 7.71 /MMBtu

TOTAL ENERGY

10,009 MMBtu $ 114,554 $ 11.45 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

132,474 kWh
132,474 kWh
$ 13,843
$ 13,843
15.45 %
15.45 %
$ 0.096 /kWh

- Demand Charge

377 kW
377 kW
$ 3,163
$ 3,163
14.67 %
14.67 %
$ 8.40 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 7.69 /MMBtu

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 7.71 /MMBtu

TOTAL ENERGY

1,357 MMBtu
1,357 MMBtu
$ 17,006
$ 17,006
14.85 %
14.85 %
$ 11.45 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
INSTALL SPECTRAL REFLECTORS / DELAMP 2.7144 I $ 1,830 $ 2,397 0.76
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

19,637 kWh $ 1,888 $ 0.096 /kWh

- Demand Charge

61 kW $ 509 $ 8.40 /kW

TOTAL ENERGY

201 MMBtu $ 2,397 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 5,830 $ 9,603 0.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

80,891 kWh $ 7,767 $ 0.096 /kWh

- Demand Charge

219 kW $ 1,836 $ 8.40 /kW

TOTAL ENERGY

829 MMBtu $ 9,603 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 3,133 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,722 kWh $ 2,752 $ 0.096 /kWh

- Demand Charge

45 kW $ 381 $ 8.40 /kW

TOTAL ENERGY

294 MMBtu $ 3,133 -
04 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 I $ 500 $ 1,873 0.27
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,224 kWh $ 1,436 $ 0.096 /kWh

- Demand Charge

52 kW $ 437 $ 8.40 /kW

TOTAL ENERGY

33 MMBtu $ 1,873 -
05 view
details
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS 3.6193 N $ 8,500 $ 5,948 1.43
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

0 Gal $ 5,948 $ 0 /Gal

TOTAL WASTE

- $ 5,948 -
06 view
details
REDESIGN PROCESS 2.5194 N $ 20,000 $ 28,000 0.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 28,000 -

TOTAL PRODUCTON

- $ 28,000 -
07 view
details
REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT 2.2314 N $ 600 $ 2,400 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 2,400 -

TOTAL PRODUCTON

- $ 2,400 -