Industrial Assessment Centers

Assessment #SD0212

Assessment Year	1999
SIC	3089
SIC Description	Plastics Products, Nec
NAICS
NAICS Description
Principal Product	Custom molded injection parts
Sales	$ 17,000,000
# of Employees	150
Plant Area (Sq.Ft.)	40,000
Annual Production	30,000,000 Pieces
Production Hrs. Annual	6,600
Location (State)	CA
Yearly Energy Cost	$ 254,013

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	3,000,029 kWh	$ 173,002	$ 0.058 /kWh
- Demand Charge	7,322 kW	$ 81,011	$ 11.06 /kW
- Electricity Fees	-	$ 0	-
TOTAL ENERGY	30,750 MMBtu	$ 254,013	$ 8.26 /MMBtu
Water Disposal	1,985,940 Gal	$ 7,962	$ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	1,340,561 kWh 200,175 kWh	$ 77,467 $ 11,571	44.78 % 6.69 %	$ 0.058 /kWh
- Demand Charge	2,794 kW 335 kW	$ 31,197 $ 3,705	38.51 % 4.57 %	$ 11.06 /kW
- Electricity Fees	-	$ 0 $ 0	0.00 % 0.00 %	-
TOTAL ENERGY	11,463 MMBtu 2,052 MMBtu	$ 94,519 $ 15,276	37.21 % 6.01 %	$ 8.26 /MMBtu
Water Disposal	0 Gal 0 Gal	$ 0 $ 0	0.00 % 0.00 %	$ 0 /Gal

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

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details

REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED

2.4231

$ 0

$ 896

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	11,723 kWh	$ 673	$ 0.058 /kWh
- Demand Charge	20 kW	$ 223	$ 11.06 /kW
TOTAL ENERGY	120 MMBtu	$ 896	-

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details

REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT

2.1311

$ 16,000

$ 25,608

0.62

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	415,885 kWh	$ 24,033	$ 0.058 /kWh
- Demand Charge	1,080 kW	$ 11,945	$ 11.06 /kW
Natural Gas	-1,670 MMBtu	$ -10,370	$ 0.00 /MMBtu
TOTAL ENERGY	2,593 MMBtu	$ 25,608	-

view
details

REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT

2.1311

$ 13,000

$ 51,749

0.25

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	712,778 kWh	$ 41,190	$ 0.058 /kWh
- Demand Charge	1,269 kW	$ 14,334	$ 11.06 /kW
Natural Gas	-608 MMBtu	$ -3,775	$ 0.00 /MMBtu
TOTAL ENERGY	6,698 MMBtu	$ 51,749	-

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details

REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS

2.7111

$ 0

$ 10,696

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	137,456 kWh	$ 7,935	$ 0.058 /kWh
- Demand Charge	250 kW	$ 2,761	$ 11.06 /kW
TOTAL ENERGY	1,409 MMBtu	$ 10,696	-

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details

INSTALL SPECTRAL REFLECTORS / DELAMP

2.7144

$ 3,840

$ 2,440

1.57

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	25,791 kWh	$ 1,496	$ 0.058 /kWh
- Demand Charge	85 kW	$ 944	$ 11.06 /kW
TOTAL ENERGY	264 MMBtu	$ 2,440	-

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details

SHIFT FROM DAYTIME TO NIGHTTIME OPERATION

2.3134

$ 0

$ 990

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
- Demand Charge	90 kW	$ 990	$ 11.06 /kW
TOTAL ENERGY	0 MMBtu	$ 990	-

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details

INSTALL SET-BACK TIMERS

2.6232

$ 1,000

$ 2,140

0.47

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	36,928 kWh	$ 2,140	$ 0.058 /kWh
TOTAL ENERGY	379 MMBtu	$ 2,140	-

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details

INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS

3.6193

$ 8,500

$ 3,550

2.39

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Administrative Changes	-	$ 3,550	-
TOTAL PRODUCTON	-	$ 3,550	-

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details

USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES

3.8132

$ 0

$ 1,166

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Other Liquid (non-haz)	0 Gal	$ 1,166	$ 0 /Gal
TOTAL WASTE	-	$ 1,166	-

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details

LEASE EQUIPMENT INSTEAD OF PURCHASING

4.2320

$ 0

$ 40,000

0.00

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Administrative Changes	-	$ 40,000	-
TOTAL PRODUCTON	-	$ 40,000	-