Industrial Assessment Centers

Assessment #SD0188


Assessment Year 1998
SIC 2752
SIC Description Commercial Printing, Lithographic
NAICS
NAICS Description
Principal Product Commercial printing for entertainment industry
Sales $ 20,000,000
# of Employees 140
Plant Area (Sq.Ft.) 20,000
Annual Production 0 Not Available
Production Hrs. Annual 5,336
Location (State) CA
Yearly Energy Cost $ 147,825

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,423,505 kWh $ 138,749 $ 0.057 /kWh

- Demand Charge

6,840 kW $ 9,076 $ 1.33 /kW

- Electricity Fees

- $ 0 -

TOTAL ENERGY

24,841 MMBtu $ 147,825 $ 5.95 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

222,744 kWh
118,406 kWh
$ 12,705
$ 6,755
9.16 %
4.87 %
$ 0.057 /kWh

- Demand Charge

565 kW
253 kW
$ 751
$ 336
8.27 %
3.70 %
$ 1.33 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

2,282 MMBtu
1,213 MMBtu
$ 13,456
$ 7,091
9.10 %
4.80 %
$ 5.95 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 N $ 3,993 $ 6,365 0.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

104,338 kWh $ 5,950 $ 0.057 /kWh

- Demand Charge

312 kW $ 415 $ 1.33 /kW

TOTAL ENERGY

1,069 MMBtu $ 6,365 -
02 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 6,284 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

104,338 kWh $ 5,948 $ 0.057 /kWh

- Demand Charge

253 kW $ 336 $ 1.33 /kW

TOTAL ENERGY

1,069 MMBtu $ 6,284 -
03 view
details
INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS 2.4221 I $ 405 $ 807 0.50
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

14,068 kWh $ 807 $ 0.057 /kWh

TOTAL ENERGY

144 MMBtu $ 807 -
04 view
details
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS 3.6193 I $ 8,500 $ 7,100 1.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 7,100 -

TOTAL PRODUCTON

- $ 7,100 -
05 view
details
USE AN AUTOMATIC PLATE PROCESSOR 3.2171 N $ 405,000 $ 656,267 0.62
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 656,267 -

TOTAL PRODUCTON

- $ 656,267 -
06 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 N $ 7,000 $ 5,425 1.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 5,425 -

TOTAL PRODUCTON

- $ 5,425 -