Industrial Assessment Centers

Assessment #SD0187


Assessment Year 1998
SIC 2752
SIC Description Commercial Printing, Lithographic
NAICS
NAICS Description
Principal Product Packaging Materials for Commercial Vendors
Sales $ 30,000,000
# of Employees 175
Plant Area (Sq.Ft.) 103,843
Annual Production 100,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) CA
Yearly Energy Cost $ 233,334

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,220,985 kWh $ 110,370 $ 0.026 /kWh

- Demand Charge

10,542 kW $ 120,616 $ 11.44 /kW

- Electricity Fees

- $ 0 -

Natural Gas

360 MMBtu $ 2,348 $ 6.52 /MMBtu

TOTAL ENERGY

43,625 MMBtu $ 233,334 $ 5.35 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

251,173 kWh
251,173 kWh
$ 6,533
$ 6,533
5.92 %
5.92 %
$ 0.026 /kWh

- Demand Charge

416 kW
416 kW
$ 4,757
$ 4,757
3.94 %
3.94 %
$ 11.44 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 6.52 /MMBtu

TOTAL ENERGY

2,575 MMBtu
2,575 MMBtu
$ 11,290
$ 11,290
4.84 %
4.84 %
$ 5.35 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 3,660 $ 2,309 1.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

41,618 kWh $ 1,085 $ 0.026 /kWh

- Demand Charge

107 kW $ 1,224 $ 11.44 /kW

TOTAL ENERGY

427 MMBtu $ 2,309 -
02 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 500 $ 3,982 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

81,477 kWh $ 2,118 $ 0.026 /kWh

- Demand Charge

163 kW $ 1,864 $ 11.44 /kW

TOTAL ENERGY

835 MMBtu $ 3,982 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 0 $ 3,566 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

72,978 kWh $ 1,897 $ 0.026 /kWh

- Demand Charge

146 kW $ 1,669 $ 11.44 /kW

TOTAL ENERGY

748 MMBtu $ 3,566 -
04 view
details
INSTALL TIMERS AND/OR THERMOSTATS 2.7261 I $ 2,400 $ 1,433 1.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

55,100 kWh $ 1,433 $ 0.026 /kWh

TOTAL ENERGY

565 MMBtu $ 1,433 -
05 view
details
REUSE SCRAP PRINTED PAPER FOR MAKE-READY 3.5213 N $ 0 $ 32,700 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 32,700 -

TOTAL PRODUCTON

- $ 32,700 -
06 view
details
INSTALL REDUNDANT EQUIPMENT TO AVOID LOSSES CAUSED BY EQUIPMENT FAILURE AND ROUTINE MAINTENANCE 3.2111 N $ 405,000 $ 436,850 0.93
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 436,850 -

TOTAL PRODUCTON

- $ 436,850 -