Industrial Assessment Centers
Assessment #SD0122
| Assessment Year | 1995 |
|---|---|
| SIC | 3672 |
| SIC Description | Printed Circuit Boards |
| NAICS | |
| NAICS Description | |
| Principal Product | Multi-Layered Printed Circuit Boards |
| Sales | $ 18,000,000 |
| # of Employees | 180 |
| Plant Area (Sq.Ft.) | 44,000 |
| Annual Production | 600,000 Pieces |
| Production Hrs. Annual | 6,864 |
| Location (State) | CA |
| Yearly Energy Cost | $ 362,256 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
4,356,096 kWh | $ 362,256 | $ 0.083 /kWh |
- Electricity Fees |
- | $ 0 | - |
TOTAL ENERGY |
44,650 MMBtu | $ 362,256 | $ 8.11 /MMBtu |
Water Disposal |
312,500 Gal | $ 1,893 | $ 0 /Gal |
Other Liquid (haz) |
6,663 Gal | $ 4,400 | $ 0 /Gal |
Solid Waste (non-haz) |
29,523 lbs | $ 2,361 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
206,916 kWh 131,887 kWh |
$ 16,463 $ 11,717 |
4.54 % 3.23 % |
$ 0.083 /kWh |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
TOTAL ENERGY |
2,120 MMBtu 1,351 MMBtu |
$ 16,463 $ 11,717 |
4.54 % 3.23 % |
$ 8.11 /MMBtu |
Water Disposal |
312,500 Gal 0 Gal |
$ 1,893 $ 0 |
100.00 % 0.00 % |
$ 0 /Gal |
Other Liquid (haz) |
6,663 Gal 0 Gal |
$ 4,400 $ 0 |
100.00 % 0.00 % |
$ 0 /Gal |
Solid Waste (non-haz) |
29,523 lbs 0 lbs |
$ 2,361 $ 0 |
100.00 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE / PURCHASE OPTIMUM SIZED COMPRESSOR | 2.4226 | I | $ 8,500 | $ 8,690 | 0.98 | ||||||||||||
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| 02 | view details |
USE HIGHEST TEMPERATURE FOR CHILLING OR COLD STORAGE | 2.2694 | N | $ 4,900 | $ 3,798 | 1.29 | ||||||||||||
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| 03 | view details |
INSULATE BARE EQUIPMENT | 2.2511 | N | $ 238 | $ 948 | 0.25 | ||||||||||||
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| 04 | view details |
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING | 2.2614 | I | $ 1,600 | $ 765 | 2.09 | ||||||||||||
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| 05 | view details |
ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF | 2.2223 | I | $ 0 | $ 608 | 0.00 | ||||||||||||
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| 06 | view details |
USE PHOTOCELL CONTROLS | 2.7134 | I | $ 305 | $ 1,654 | 0.18 | ||||||||||||
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| 07 | view details |
USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME | 3.6112 | N | $ 2,000 | $ 2,000 | 1.00 | ||||||||||||
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| 08 | view details |
TREAT AND REUSE RINSE WATERS | 3.4113 | N | $ 300 | $ 1,893 | 0.16 | ||||||||||||
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| 09 | view details |
REDUCE SOLUTION DRAG-OUT TO PREVENT SOLUTION LOSS | 3.1244 | N | $ 500 | $ 2,400 | 0.21 | ||||||||||||
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| 10 | view details |
SELL USED PLATES TO AN ALUMINUM RECYCLER | 3.5241 | N | $ 0 | $ 2,361 | 0.00 | ||||||||||||
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