Industrial Assessment Centers

Assessment #SD0122


Assessment Year 1995
SIC 3672
SIC Description Printed Circuit Boards
NAICS
NAICS Description
Principal Product Multi-Layered Printed Circuit Boards
Sales $ 18,000,000
# of Employees 180
Plant Area (Sq.Ft.) 44,000
Annual Production 600,000 Pieces
Production Hrs. Annual 6,864
Location (State) CA
Yearly Energy Cost $ 362,256

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,356,096 kWh $ 362,256 $ 0.083 /kWh

- Electricity Fees

- $ 0 -

TOTAL ENERGY

44,650 MMBtu $ 362,256 $ 8.11 /MMBtu

Water Disposal

312,500 Gal $ 1,893 $ 0 /Gal

Other Liquid (haz)

6,663 Gal $ 4,400 $ 0 /Gal

Solid Waste (non-haz)

29,523 lbs $ 2,361 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

206,916 kWh
131,887 kWh
$ 16,463
$ 11,717
4.54 %
3.23 %
$ 0.083 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

TOTAL ENERGY

2,120 MMBtu
1,351 MMBtu
$ 16,463
$ 11,717
4.54 %
3.23 %
$ 8.11 /MMBtu

Water Disposal

312,500 Gal
0 Gal
$ 1,893
$ 0
100.00 %
0.00 %
$ 0 /Gal

Other Liquid (haz)

6,663 Gal
0 Gal
$ 4,400
$ 0
100.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

29,523 lbs
0 lbs
$ 2,361
$ 0
100.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE / PURCHASE OPTIMUM SIZED COMPRESSOR 2.4226 I $ 8,500 $ 8,690 0.98
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

98,476 kWh $ 8,690 $ 0.083 /kWh

TOTAL ENERGY

1,009 MMBtu $ 8,690 -
02 view
details
USE HIGHEST TEMPERATURE FOR CHILLING OR COLD STORAGE 2.2694 N $ 4,900 $ 3,798 1.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

61,254 kWh $ 3,798 $ 0.083 /kWh

TOTAL ENERGY

628 MMBtu $ 3,798 -
03 view
details
INSULATE BARE EQUIPMENT 2.2511 N $ 238 $ 948 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

13,775 kWh $ 948 $ 0.083 /kWh

TOTAL ENERGY

141 MMBtu $ 948 -
04 view
details
USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING 2.2614 I $ 1,600 $ 765 2.09
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

8,499 kWh $ 765 $ 0.083 /kWh

TOTAL ENERGY

87 MMBtu $ 765 -
05 view
details
ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF 2.2223 I $ 0 $ 608 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

9,672 kWh $ 608 $ 0.083 /kWh

TOTAL ENERGY

99 MMBtu $ 608 -
06 view
details
USE PHOTOCELL CONTROLS 2.7134 I $ 305 $ 1,654 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,240 kWh $ 1,654 $ 0.083 /kWh

TOTAL ENERGY

156 MMBtu $ 1,654 -
07 view
details
USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME 3.6112 N $ 2,000 $ 2,000 1.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (haz)

5,000 Gal $ 2,000 $ 0 /Gal

TOTAL WASTE

- $ 2,000 -
08 view
details
TREAT AND REUSE RINSE WATERS 3.4113 N $ 300 $ 1,893 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

312,500 Gal $ 1,893 $ 0 /Gal

TOTAL WASTE

- $ 1,893 -
09 view
details
REDUCE SOLUTION DRAG-OUT TO PREVENT SOLUTION LOSS 3.1244 N $ 500 $ 2,400 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (haz)

1,663 Gal $ 2,400 $ 0 /Gal

TOTAL WASTE

- $ 2,400 -
10 view
details
SELL USED PLATES TO AN ALUMINUM RECYCLER 3.5241 N $ 0 $ 2,361 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

29,523 lbs $ 2,361 $ 0 /lbs

TOTAL WASTE

- $ 2,361 -