Industrial Assessment Centers

Assessment #SD0117


Assessment Year 1995
SIC 3088
SIC Description Plastics Plumbing Fixtures
NAICS
NAICS Description
Principal Product Spas
Sales $ 50,000,000
# of Employees 500
Plant Area (Sq.Ft.) 90,000
Annual Production 15,000 Pieces
Production Hrs. Annual 4,160
Location (State) CA
Yearly Energy Cost $ 249,093

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,724,795 kWh $ 248,299 $ 0.091 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

86 MMBtu $ 794 $ 9.23 /MMBtu

TOTAL ENERGY

28,015 MMBtu $ 249,093 $ 8.89 /MMBtu

Solid Waste (non-haz)

4,689 lbs $ 14,933 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

369,870 kWh
369,870 kWh
$ 34,536
$ 34,536
13.91 %
13.91 %
$ 0.091 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 9.23 /MMBtu

TOTAL ENERGY

3,790 MMBtu
3,790 MMBtu
$ 34,536
$ 34,536
13.86 %
13.86 %
$ 8.89 /MMBtu

Solid Waste (non-haz)

1,000 lbs
1,000 lbs
$ 180
$ 180
1.21 %
1.21 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 2,690 $ 1,630 1.65
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

17,878 kWh $ 1,630 $ 0.091 /kWh

TOTAL ENERGY

183 MMBtu $ 1,630 -
02 view
details
INSULATE BARE EQUIPMENT 2.2511 I $ 630 $ 4,498 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

49,238 kWh $ 4,498 $ 0.091 /kWh

TOTAL ENERGY

505 MMBtu $ 4,498 -
03 view
details
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED 2.4231 I $ 20 $ 2,318 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,498 kWh $ 2,318 $ 0.091 /kWh

TOTAL ENERGY

261 MMBtu $ 2,318 -
04 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 I $ 400 $ 1,895 0.21
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

20,809 kWh $ 1,895 $ 0.091 /kWh

TOTAL ENERGY

213 MMBtu $ 1,895 -
05 view
details
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS 2.7142 I $ 10,950 $ 14,676 0.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

160,903 kWh $ 14,676 $ 0.091 /kWh

TOTAL ENERGY

1,649 MMBtu $ 14,676 -
06 view
details
INSTALL SPECTRAL REFLECTORS / DELAMP 2.7144 I $ 6,575 $ 5,389 1.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

54,513 kWh $ 5,389 $ 0.091 /kWh

TOTAL ENERGY

559 MMBtu $ 5,389 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 I $ 1,559 $ 2,552 0.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

25,791 kWh $ 2,552 $ 0.091 /kWh

TOTAL ENERGY

264 MMBtu $ 2,552 -
08 view
details
USE PHOTOCELL CONTROLS 2.7134 I $ 560 $ 1,578 0.35
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

15,240 kWh $ 1,578 $ 0.091 /kWh

TOTAL ENERGY

156 MMBtu $ 1,578 -
09 view
details
RECYCLE CLEANING SOLVENT AND REUSE 3.8143 I $ 10,000 $ 14,753 0.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

3,689 Gal $ 14,753 $ 0 /Gal

TOTAL WASTE

- $ 14,753 -
10 view
details
USE A RECYCLED RAW MATERIAL 3.1174 I $ 0 $ 180 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

1,000 lbs $ 180 $ 0 /lbs

TOTAL WASTE

- $ 180 -