Industrial Assessment Centers

Assessment #ORS005


Assessment Year 1999
SIC 2092
SIC Description Fresh Or Frozen Prepared Fish
NAICS
NAICS Description
Principal Product Processed Fish
Sales $ 44,000,000
# of Employees 175
Plant Area (Sq.Ft.) 50,000
Annual Production 15,148,484 Pounds
Production Hrs. Annual 5,160
Location (State) AK
Yearly Energy Cost $ 794,719

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,640,973 kWh $ 613,805 $ 0.132 /kWh

- Electricity Fees

- $ 61,520 -

LPG

1,443 MMBtu $ 44,407 $ 30.77 /MMBtu

Fuel Oil #2

12,438 MMBtu $ 74,987 $ 6.03 /MMBtu

TOTAL ENERGY

61,451 MMBtu $ 794,719 $ 12.93 /MMBtu

Water Disposal

221,262,248 Gal $ 5,796 $ 0 /Gal

Solid Waste (non-haz)

32,518,000 lbs $ 44,950 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

5,312,427 kWh
672,040 kWh
$ 773,010
$ 97,786
125.94 %
15.93 %
$ 0.132 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 30.77 /MMBtu

Fuel Oil #2

-44,097 MMBtu
1,145 MMBtu
$ -264,530
$ 6,920
-352.77 %
9.23 %
$ 6.03 /MMBtu

TOTAL ENERGY

10,355 MMBtu
8,033 MMBtu
$ 508,480
$ 104,706
63.98 %
13.18 %
$ 12.93 /MMBtu

Water Disposal

1,935,000 Gal
0 Gal
$ 1,590
$ 0
27.43 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 41,296 $ 23,531 1.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

161,782 kWh $ 23,531 $ 0.132 /kWh

TOTAL ENERGY

1,658 MMBtu $ 23,531 -
02 view
details
USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT 2.3415 N $ 572,000 $ 403,875 1.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,640,973 kWh $ 675,325 $ 0.132 /kWh

Fuel Oil #2

-45,242 MMBtu $ -271,450 $ 6.03 /MMBtu

TOTAL ENERGY

2,328 MMBtu $ 403,875 -
03 view
details
MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE 2.2621 I $ 0 $ 55,755 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

383,060 kWh $ 55,755 $ 0.132 /kWh

TOTAL ENERGY

3,926 MMBtu $ 55,755 -
04 view
details
REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL 2.2622 I $ 40,000 $ 18,500 2.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

127,198 kWh $ 18,500 $ 0.132 /kWh

TOTAL ENERGY

1,304 MMBtu $ 18,500 -
05 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 I $ 700 $ 6,920 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #2

1,145 MMBtu $ 6,920 $ 6.03 /MMBtu

TOTAL ENERGY

1,145 MMBtu $ 6,920 -
06 view
details
MOVE PRODUCT USING MECHANICAL MEANS 4.4230 N $ 11,600 $ 97,200 0.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 97,200 -

TOTAL PRODUCTON

- $ 97,200 -
07 view
details
INSTALL AUTOMATIC PACKING EQUIPMENT 4.4410 N $ 570,000 $ 350,000 1.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 350,000 -

TOTAL PRODUCTON

- $ 350,000 -
08 view
details
INSTALL AUTOMATIC PACKING EQUIPMENT 4.4410 N $ 280,000 $ 139,000 2.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 139,000 -

TOTAL PRODUCTON

- $ 139,000 -
09 view
details
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES 4.6520 I $ 69,000 $ 310,000 0.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 310,000 -

TOTAL PRODUCTON

- $ 310,000 -
10 view
details
USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE 3.4156 I $ 490 $ 0 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price
11 view
details
USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION 3.4111 N $ 6,220 $ 1,489 4.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-586 kWh $ -101 $ 0.132 /kWh

TOTAL ENERGY

-6 MMBtu $ -101 -

Water Disposal

1,935,000 Gal $ 1,590 $ 0 /Gal

TOTAL WASTE

- $ 1,590 -