Industrial Assessment Centers

Assessment #ORS004


Assessment Year 1999
SIC 2091
SIC Description Canned And Cured Fish And Seafoods
NAICS
NAICS Description
Principal Product Frozen and canned fish
Sales $ 17,000,000
# of Employees 275
Plant Area (Sq.Ft.) 35,000
Annual Production 9,711,367 Pounds
Production Hrs. Annual 4,080
Location (State) AK
Yearly Energy Cost $ 661,050

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

3,218,054 kWh $ 469,912 $ 0.146 /kWh

- Electricity Fees

- $ 0 -

LPG

928 MMBtu $ 28,295 $ 30.49 /MMBtu

Fuel Oil #2

29,712 MMBtu $ 162,843 $ 5.48 /MMBtu

TOTAL ENERGY

63,625 MMBtu $ 661,050 $ 10.39 /MMBtu

Water Disposal

138,205,500 Gal $ 14,500 $ 0 /Gal

Solid Waste (non-haz)

743,000 lbs $ 33,923 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

3,455,746 kWh
242,088 kWh
$ 530,858
$ 35,363
112.97 %
7.53 %
$ 0.146 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 30.49 /MMBtu

Fuel Oil #2

-31,372 MMBtu
0 MMBtu
$ -171,941
$ 0
-105.59 %
0.00 %
$ 5.48 /MMBtu

TOTAL ENERGY

4,049 MMBtu
2,481 MMBtu
$ 358,917
$ 35,363
54.29 %
5.35 %
$ 10.39 /MMBtu

Water Disposal

26,472,400 Gal
23,167,600 Gal
$ 17,530
$ 17,530
120.90 %
120.90 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE 2.2621 I $ 0 $ 24,048 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

164,713 kWh $ 24,048 $ 0.146 /kWh

TOTAL ENERGY

1,688 MMBtu $ 24,048 -
02 view
details
USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT 2.3415 N $ 540,530 $ 324,184 1.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

3,218,054 kWh $ 496,125 $ 0.146 /kWh

Fuel Oil #2

-31,372 MMBtu $ -171,941 $ 5.48 /MMBtu

TOTAL ENERGY

1,613 MMBtu $ 324,184 -
03 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 I $ 4,840 $ 3,758 1.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

16,706 kWh $ 2,427 $ 0.146 /kWh

TOTAL ENERGY

171 MMBtu $ 2,427 -

Personnel Changes

- $ 957 -

Administrative Changes

- $ 374 -

TOTAL PRODUCTON

- $ 1,331 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 19,518 $ 11,658 1.67
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

79,719 kWh $ 11,658 $ 0.146 /kWh

TOTAL ENERGY

817 MMBtu $ 11,658 -
05 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 N $ 60,000 $ 163,623 0.37
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ -27,005 -

Ancillary Material Cost

- $ -127,080 -

Primary Product

- $ 317,708 -

TOTAL PRODUCTON

- $ 163,623 -
06 view
details
ELIMINATE/REDUCE REDUNDANT INSPECTIONS 4.4250 N $ 6,360 $ 14,000 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 14,000 -

TOTAL PRODUCTON

- $ 14,000 -
07 view
details
OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS 4.3230 N $ 6,170 $ 10,860 0.57
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 10,860 -

TOTAL PRODUCTON

- $ 10,860 -
08 view
details
OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS 4.3230 I $ 1,270 $ 8,525 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 8,410 -

Water Consumption

- $ 115 -

TOTAL PRODUCTON

- $ 8,525 -
09 view
details
MINIMIZE WATER USAGE 3.4151 I $ 6,800 $ 14,760 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-19,050 kWh $ -2,770 $ 0.146 /kWh

TOTAL ENERGY

-195 MMBtu $ -2,770 -

Water Disposal

19,738,000 Gal $ 17,530 $ 0 /Gal

TOTAL WASTE

- $ 17,530 -
10 view
details
USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION 3.4111 N $ 1,725 $ 2,305 0.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-4,396 kWh $ -630 $ 0.146 /kWh

TOTAL ENERGY

-45 MMBtu $ -630 -

Water Consumption

- $ 2,935 -

TOTAL PRODUCTON

- $ 2,935 -
11 view
details
MINIMIZE WATER USAGE 3.4151 I $ 0 $ 2,930 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Consumption

- $ 2,930 -

TOTAL PRODUCTON

- $ 2,930 -