Industrial Assessment Centers

Assessment #ORS002


Assessment Year 1999
SIC 2092
SIC Description Fresh Or Frozen Prepared Fish
NAICS
NAICS Description
Principal Product Processed fish products
Sales $ 39,000,000
# of Employees 306
Plant Area (Sq.Ft.) 50,000
Annual Production 10,517,176 Pounds
Production Hrs. Annual 2,175
Location (State) AK
Yearly Energy Cost $ 483,646

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,928,781 kWh $ 186,395 $ 0.064 /kWh

- Demand Charge

110,640 kW $ 127,512 $ 1.15 /kW

- Electricity Fees

- $ 44,106 -

LPG

698 MMBtu $ 8,707 $ 12.47 /MMBtu

Fuel Oil #6

30,531 MMBtu $ 116,926 $ 3.83 /MMBtu

TOTAL ENERGY

61,249 MMBtu $ 483,646 $ 7.90 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

182,884 kWh
185,815 kWh
$ 10,765
$ 10,945
5.78 %
5.87 %
$ 0.064 /kWh

- Demand Charge

1,165 kW
1,212 kW
$ 6,422
$ 6,582
5.04 %
5.16 %
$ 1.15 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

LPG

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 12.47 /MMBtu

Fuel Oil #6

4,681 MMBtu
4,681 MMBtu
$ 12,980
$ 12,980
11.10 %
11.10 %
$ 3.83 /MMBtu

TOTAL ENERGY

6,555 MMBtu
6,585 MMBtu
$ 30,167
$ 30,507
6.24 %
6.31 %
$ 7.90 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 27,939 $ 13,472 2.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

151,524 kWh $ 8,925 $ 0.064 /kWh

- Demand Charge

329 kW $ 4,547 $ 1.15 /kW

TOTAL ENERGY

1,553 MMBtu $ 13,472 -
02 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 I $ 15,400 $ 4,055 3.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

34,291 kWh $ 2,020 $ 0.064 /kWh

- Demand Charge

883 kW $ 2,035 $ 1.15 /kW

TOTAL ENERGY

351 MMBtu $ 4,055 -
03 view
details
REPAIR FAULTY INSULATION ON STEAM LINES 2.2132 I $ 700 $ 880 0.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #6

315 MMBtu $ 880 $ 3.83 /MMBtu

TOTAL ENERGY

315 MMBtu $ 880 -
04 view
details
REPLACE BOILER 2.1224 I $ 0 $ 12,100 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Fuel Oil #6

4,366 MMBtu $ 12,100 $ 3.83 /MMBtu

TOTAL ENERGY

4,366 MMBtu $ 12,100 -
05 view
details
INSTALL AUTOMATIC PACKING EQUIPMENT 4.4410 I $ 121,000 $ 166,000 0.73
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 166,000 -

TOTAL PRODUCTON

- $ 166,000 -
06 view
details
INSTALL AUTOMATIC PACKING EQUIPMENT 4.4410 N $ 64,000 $ 90,560 0.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-2,931 kWh $ -180 $ 0.064 /kWh

- Demand Charge

-47 kW $ -160 $ 1.15 /kW

TOTAL ENERGY

-30 MMBtu $ -340 -

Personnel Changes

- $ 90,900 -

TOTAL PRODUCTON

- $ 90,900 -
07 view
details
INSTALL AUTOMATIC PACKING EQUIPMENT 4.4410 N $ 200,000 $ 67,400 2.97
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 67,400 -

TOTAL PRODUCTON

- $ 67,400 -
08 view
details
REPLACE WATER COOLING ON PROCESSES WITH AIR COOLING 3.4157 I $ 0 $ 5,954 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Consumption

- $ 5,954 -

TOTAL PRODUCTON

- $ 5,954 -