Industrial Assessment Centers

Assessment #OR0575


Assessment Year 2011
SIC 2493
SIC Description Reconstituted Wood Products
NAICS 321999
NAICS Description All Other Miscellaneous Wood Product Manufacturing
Principal Product Fiber Board Door Skins
Sales $ 27,000,000
# of Employees 64
Plant Area (Sq.Ft.) 98,700
Annual Production 6,365,000 Not Available
Production Hrs. Annual 8,760
Location (State) OR
Yearly Energy Cost $ 1,514,540

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

22,787,659 kWh $ 1,056,873 $ 0.046 /kWh

- Demand Charge

46,808 kW $ 249,019 $ 5.32 /kW

- Electricity Fees

- $ 1,757 -

Natural Gas

40,925 MMBtu $ 206,891 $ 5.06 /MMBtu

TOTAL ENERGY

274,500 MMBtu $ 1,514,540 $ 5.52 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

334,457 kWh
0 kWh
$ 15,978
$ 0
1.51 %
0.00 %
$ 0.046 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 5.32 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,426 MMBtu
0 MMBtu
$ 11,775
$ 0
5.69 %
0.00 %
$ 5.06 /MMBtu

TOTAL ENERGY

6,240 MMBtu
0 MMBtu
$ 31,142
$ 0
2.06 %
0.00 %
$ 5.52 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 $ 0 $ 1,800 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

38,700 kWh $ 1,800 $ 0.046 /kWh

TOTAL ENERGY

397 MMBtu $ 1,800 -
02 view
details
REDUCE COMBUSTION AIR FLOW TO OPTIMUM 2.1113 $ 500 $ 7,781 0.06
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,637 MMBtu $ 7,781 $ 5.06 /MMBtu

TOTAL ENERGY

1,637 MMBtu $ 7,781 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 $ 3,023 $ 2,748 1.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

56,905 kWh $ 2,748 $ 0.046 /kWh

TOTAL ENERGY

583 MMBtu $ 2,748 -
04 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 $ 948 $ 3,389 0.28
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Energy

386 MMBtu $ 3,389 $ 0.00 /MMBtu

TOTAL ENERGY

386 MMBtu $ 3,389 -
05 view
details
TURN OFF EQUIPMENT WHEN NOT IN USE 2.6218 $ 7,692 $ 8,400 0.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

173,200 kWh $ 8,400 $ 0.046 /kWh

TOTAL ENERGY

1,775 MMBtu $ 8,400 -
06 view
details
REDUCE COMBUSTION AIR FLOW TO OPTIMUM 2.1113 $ 16,460 $ 3,994 4.12
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

789 MMBtu $ 3,994 $ 5.06 /MMBtu

TOTAL ENERGY

789 MMBtu $ 3,994 -
07 view
details
INSTALL OCCUPANCY SENSORS 2.7135 $ 2,630 $ 4,280 0.61
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

65,652 kWh $ 3,030 $ 0.046 /kWh

TOTAL ENERGY

673 MMBtu $ 3,030 -

Administrative Changes

- $ 300 -

Ancillary Material Cost

- $ 950 -

TOTAL PRODUCTON

- $ 1,250 -