Industrial Assessment Centers

Assessment #OR0570

Assessment Year	2011
SIC	2421
SIC Description	Sawmills And Planing Mills, General
NAICS	321113
NAICS Description	Sawmills
Principal Product	Lumber
Sales	$ 19,292,000
# of Employees	125
Plant Area (Sq.Ft.)	3,484,000
Annual Production	47,730 Pieces
Production Hrs. Annual	2,080
Location (State)	OR
Yearly Energy Cost	$ 455,892

Current Energy Usage & Costs

Energy Sources	Yearly Usage	Yearly Cost	Unit Price
Electricity	6,088,813 kWh	$ 294,506	$ 0.048 /kWh
- Demand Charge	30,301 kW	$ 161,386	$ 5.33 /kW
- Electricity Fees	-	$ 0	-
TOTAL ENERGY	62,411 MMBtu	$ 455,892	$ 7.30 /MMBtu

Recommended Reduction in Usage & Costs

Recommended Implemented

Energy Sources	Yearly Savings	Yearly Cost	% Saved	Unit Price
Electricity	2,026,300 kWh 0 kWh	$ 100,249 $ 0	34.04 % 0.00 %	$ 0.048 /kWh
- Demand Charge	0 kW 0 kW	$ 0 $ 0	0.00 % 0.00 %	$ 5.33 /kW
- Electricity Fees	-	$ 10,100 $ 0	0.00 % 0.00 %	-
TOTAL ENERGY	20,586 MMBtu 0 MMBtu	$ 104,612 $ 0	22.95 % 0.00 %	$ 7.30 /MMBtu

Recommendations

AR #

Description

ARC Code

Status

Cost

Savings

Payback
(Years)

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details

ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING

2.4232

$ 1,120

$ 19,863

0.06

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	526,000 kWh	$ 26,200	$ 0.048 /kWh
Other Energy	-184 MMBtu	$ -5,737	$ 0.00 /MMBtu
TOTAL ENERGY	5,208 MMBtu	$ 20,463	-
Ancillary Material Cost	-	$ -600	-
TOTAL PRODUCTON	-	$ -600	-

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details

UPGRADE CONTROLS ON COMPRESSORS

2.4224

$ 2,250

$ 6,640

0.34

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	133,000 kWh	$ 6,640	$ 0.048 /kWh
TOTAL ENERGY	1,363 MMBtu	$ 6,640	-

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details

UPGRADE CONTROLS ON COMPRESSORS

2.4224

$ 12,010

$ 21,600

0.56

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	433,000 kWh	$ 21,600	$ 0.048 /kWh
TOTAL ENERGY	4,438 MMBtu	$ 21,600	-

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details

UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS

2.7142

$ 17,900

$ 26,900

0.67

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	461,000 kWh	$ 23,000	$ 0.048 /kWh
TOTAL ENERGY	4,725 MMBtu	$ 23,000	-
Administrative Changes	-	$ 3,900	-
TOTAL PRODUCTON	-	$ 3,900	-

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details

UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED

2.6231

$ 1,000

$ 983

1.02

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	19,700 kWh	$ 983	$ 0.048 /kWh
TOTAL ENERGY	202 MMBtu	$ 983	-

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details

REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE

2.4131

$ 750

$ 695

1.08

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	13,900 kWh	$ 695	$ 0.048 /kWh
TOTAL ENERGY	142 MMBtu	$ 695	-

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details

REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE

2.4131

$ 191,000

$ 157,400

1.21

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	207,000 kWh	$ 10,300	$ 0.048 /kWh
TOTAL ENERGY	2,122 MMBtu	$ 10,300	-
Ancillary Material Cost	-	$ 21,100	-
Increase in Production	-	$ 126,000	-
TOTAL PRODUCTON	-	$ 147,100	-

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details

MAKE A NEW BY-PRODUCT

3.1182

$ 156,000

$ 91,432

1.71

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	174,000 kWh	$ 7,901	$ 0.048 /kWh
TOTAL ENERGY	1,784 MMBtu	$ 7,901	-
By-product Production	-	$ 83,531	-
TOTAL PRODUCTON	-	$ 83,531	-

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details

REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL

4.112

$ 1,200,000

$ 543,000

2.21

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Increase in Production	-	$ 543,000	-
TOTAL PRODUCTON	-	$ 543,000	-

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details

INSTALL SKYLIGHTS

2.7145

$ 9,050

$ 2,930

3.09

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
Electricity	58,700 kWh	$ 2,930	$ 0.048 /kWh
TOTAL ENERGY	602 MMBtu	$ 2,930	-

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details

OPTIMIZE PLANT POWER FACTOR

2.3212

$ 51,900

$ 10,100

5.14

Energy Sources	Yearly Reduction	Yearly Savings	Unit Price
- Electricity Fees	-	$ 10,100	-
TOTAL ENERGY	0 MMBtu	$ 10,100	-