Industrial Assessment Centers

Assessment #OR0546


Assessment Year 2009
SIC 2051
SIC Description Bread, Cake, And Related Products
NAICS 311812
NAICS Description Commercial Bakeries
Principal Product Bread and Buns
Sales $ 63,500,000
# of Employees 180
Plant Area (Sq.Ft.) 124,500
Annual Production 52,000 Tons
Production Hrs. Annual 8,760
Location (State) OR
Yearly Energy Cost $ 887,972

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,853,200 kWh $ 232,725 $ 0.034 /kWh

- Demand Charge

11,852 kW $ 70,691 $ 5.96 /kW

- Electricity Fees

- $ 0 -

Natural Gas

56,126 MMBtu $ 584,556 $ 10.42 /MMBtu

TOTAL ENERGY

126,371 MMBtu $ 887,972 $ 7.03 /MMBtu

Water Disposal

72,316 Gal $ 75,878 $ 1 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

547,831 kWh
0 kWh
$ 17,210
$ 0
7.39 %
0.00 %
$ 0.034 /kWh

- Demand Charge

7,044 kW
0 kW
$ 10,455
$ 0
14.79 %
0.00 %
$ 5.96 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

3,518 MMBtu
0 MMBtu
$ 34,441
$ 0
5.89 %
0.00 %
$ 10.42 /MMBtu

TOTAL ENERGY

9,133 MMBtu
0 MMBtu
$ 62,106
$ 0
6.99 %
0.00 %
$ 7.03 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 1 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 350 $ 7,000 0.05
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

842 MMBtu $ 7,000 $ 10.42 /MMBtu

TOTAL ENERGY

842 MMBtu $ 7,000 -
02 view
details
REDUCE COMBUSTION AIR FLOW TO OPTIMUM 2.1113 N $ 17,000 $ 24,190 0.70
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,321 MMBtu $ 24,190 $ 10.42 /MMBtu

TOTAL ENERGY

2,321 MMBtu $ 24,190 -
03 view
details
USE POWER FACTOR CONTROLLERS 2.3211 N $ 10,500 $ 7,200 1.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Demand Charge

7,000 kW $ 7,200 $ 5.96 /kW

TOTAL ENERGY

0 MMBtu $ 7,200 -
04 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 7,170 $ 4,087 1.75
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

74,868 kWh $ 2,461 $ 0.034 /kWh

TOTAL ENERGY

767 MMBtu $ 2,461 -

Administrative Changes

- $ 1,626 -

TOTAL PRODUCTON

- $ 1,626 -
05 view
details
ELIMINATE PRACTICE OF MIXING WASTE STREAMS 3.1291 N $ 6,680 $ 3,220 2.07
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

6,960 lbs $ 3,220 $ 0 /lbs

TOTAL WASTE

- $ 3,220 -
06 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 37,682 $ 14,466 2.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

349,478 kWh $ 11,501 $ 0.034 /kWh

- Demand Charge

40 kW $ 2,965 $ 5.96 /kW

TOTAL ENERGY

3,582 MMBtu $ 14,466 -
07 view
details
USE ADJUSTABLE FREQUENCY DRIVE TO REPLACE THROTTLING SYSTEM 2.4143 N $ 1,600 $ 1,406 1.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

33,908 kWh $ 1,116 $ 0.034 /kWh

- Demand Charge

4 kW $ 290 $ 5.96 /kW

TOTAL ENERGY

348 MMBtu $ 1,406 -
08 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 N $ 13,620 $ 2,132 6.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

89,577 kWh $ 2,132 $ 0.034 /kWh

TOTAL ENERGY

918 MMBtu $ 2,132 -
09 view
details
INSULATE STEAM / HOT WATER LINES 2.2131 N $ 1,456 $ 3,251 0.45
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

355 MMBtu $ 3,251 $ 10.42 /MMBtu

TOTAL ENERGY

355 MMBtu $ 3,251 -