Industrial Assessment Centers

Assessment #OR0535


Assessment Year 2008
SIC 3317
SIC Description Steel Pipe And Tubes
NAICS 331221
NAICS Description Rolled Steel Shape Manufacturing
Principal Product Large Diameter Pipe
Sales $ 43,900,000
# of Employees 150
Plant Area (Sq.Ft.) 300,000
Annual Production 1 Not Available
Production Hrs. Annual 4,992
Location (State) OR
Yearly Energy Cost $ 653,414

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,561,760 kWh $ 368,353 $ 0.056 /kWh

- Demand Charge

20,883 kW $ 48,996 $ 2.35 /kW

- Electricity Fees

- $ 46,308 -

Natural Gas

17,360 MMBtu $ 189,757 $ 10.93 /MMBtu

TOTAL ENERGY

84,618 MMBtu $ 653,414 $ 7.72 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,160,810 kWh
0 kWh
$ 100,191
$ 0
27.20 %
0.00 %
$ 0.056 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 2.35 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

794 MMBtu
0 MMBtu
$ 6,588
$ 0
3.47 %
0.00 %
$ 10.93 /MMBtu

TOTAL ENERGY

12,692 MMBtu
0 MMBtu
$ 106,779
$ 0
16.34 %
0.00 %
$ 7.72 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE 2.4131 N $ 56,500 $ 46,153 1.22
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

176,773 kWh $ 46,153 $ 0.056 /kWh

TOTAL ENERGY

1,812 MMBtu $ 46,153 -
02 view
details
CLEAN STEAM COILS IN PROCESSING TANKS 2.2151 N $ 1,250 $ 6,588 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

794 MMBtu $ 6,588 $ 10.93 /MMBtu

TOTAL ENERGY

794 MMBtu $ 6,588 -
03 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 N $ 7,200 $ 43,923 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

863,036 kWh $ 43,923 $ 0.056 /kWh

TOTAL ENERGY

8,846 MMBtu $ 43,923 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 47,094 $ 7,829 6.02
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

102,474 kWh $ 7,829 $ 0.056 /kWh

TOTAL ENERGY

1,050 MMBtu $ 7,829 -
05 view
details
INSTALL OCCUPANCY SENSORS 2.7135 N $ 1,850 $ 2,286 0.81
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

18,527 kWh $ 2,286 $ 0.056 /kWh

TOTAL ENERGY

190 MMBtu $ 2,286 -