Industrial Assessment Centers
Assessment #OR0526
| Assessment Year | 2007 |
|---|---|
| SIC | 3253 |
| SIC Description | Ceramic Wall And Floor Tile |
| NAICS | 327122 |
| NAICS Description | Ceramic Wall and Floor Tile Manufacturing |
| Principal Product | Ceramic Tiles |
| Sales | $ 7,200,000 |
| # of Employees | 120 |
| Plant Area (Sq.Ft.) | 140,000 |
| Annual Production | 1,800 Thousand Feet |
| Production Hrs. Annual | 6,000 |
| Location (State) | WA |
| Yearly Energy Cost | $ 569,930 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
2,729,960 kWh | $ 160,221 | $ 0.059 /kWh |
- Demand Charge |
8,688 kW | $ 28,467 | $ 3.28 /kW |
- Electricity Fees |
- | $ 12,038 | - |
Natural Gas |
41,200 MMBtu | $ 369,204 | $ 8.96 /MMBtu |
TOTAL ENERGY |
69,182 MMBtu | $ 569,930 | $ 8.24 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
191,400 kWh 55,800 kWh |
$ 11,900 $ 3,400 |
7.43 % 2.12 % |
$ 0.059 /kWh |
- Demand Charge |
271 kW 175 kW |
$ 900 $ 600 |
3.16 % 2.11 % |
$ 3.28 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
3,285 MMBtu 910 MMBtu |
$ 38,200 $ 18,200 |
10.35 % 4.93 % |
$ 8.96 /MMBtu |
TOTAL ENERGY |
5,247 MMBtu 1,482 MMBtu |
$ 51,000 $ 22,200 |
8.95 % 3.90 % |
$ 8.24 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
|||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
INSTALL SENSORS TO DETECT DEFECTS | 4.1260 | N | $ 1,113,000 | $ 371,000 | 3.00 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 02 | view details |
MODIFY WORKLOAD | 4.4260 | N | $ 23,000 | $ 162,000 | 0.14 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 03 | view details |
INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS | 2.7447 | N | $ 48,000 | $ 70,000 | 0.69 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 04 | view details |
USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT COMBUSTION AIR | 2.2411 | I | $ 30,000 | $ 18,200 | 1.65 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 05 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 2,600 | $ 2,600 | 1.00 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 06 | view details |
UPGRADE CONTROLS ON COMPRESSORS | 2.4224 | N | $ 800 | $ 8,800 | 0.09 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
| 07 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 3,800 | $ 1,400 | 2.71 | ||||||||||||||||||||
|
|||||||||||||||||||||||||||
