Industrial Assessment Centers
Assessment #OR0511
| Assessment Year | 2006 |
|---|---|
| SIC | 2051 |
| SIC Description | Bread, Cake, And Related Products |
| NAICS | 311812 |
| NAICS Description | Commercial Bakeries |
| Principal Product | bread and buns |
| Sales | $ 45,000,000 |
| # of Employees | 275 |
| Plant Area (Sq.Ft.) | 150,000 |
| Annual Production | 25,000 Tons |
| Production Hrs. Annual | 7,488 |
| Location (State) | WA |
| Yearly Energy Cost | $ 823,831 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
5,579,635 kWh | $ 312,524 | $ 0.056 /kWh |
- Demand Charge |
9,238 kW | $ 25,914 | $ 2.81 /kW |
- Electricity Fees |
- | $ 1,527 | - |
Natural Gas |
493,682 MMBtu | $ 483,866 | $ 0.98 /MMBtu |
TOTAL ENERGY |
550,873 MMBtu | $ 823,831 | $ 1.50 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
665,240 kWh 554,840 kWh |
$ 41,300 $ 35,100 |
13.21 % 11.23 % |
$ 0.056 /kWh |
- Demand Charge |
0 kW 0 kW |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 2.81 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
4,692 MMBtu 3,616 MMBtu |
$ 46,000 $ 35,500 |
9.51 % 7.34 % |
$ 0.98 /MMBtu |
TOTAL ENERGY |
11,510 MMBtu 9,303 MMBtu |
$ 87,300 $ 70,600 |
10.60 % 8.57 % |
$ 1.50 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK | 4.1110 | I | $ 400,000 | $ 1,200,000 | 0.33 | ||||||||||||
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| 02 | view details |
REDUCE COMBUSTION AIR FLOW TO OPTIMUM | 2.1113 | I | $ 8,000 | $ 35,500 | 0.23 | ||||||||||||
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| 03 | view details |
RECOVER HEAT FROM AIR COMPRESSOR | 2.2434 | N | $ 7,340 | $ 10,500 | 0.70 | ||||||||||||
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| 04 | view details |
INSTALL DIRECT ACTING UNITS IN PLACE OF COMPRESSED AIR PRESSURE SYSTEM IN SAFETY SYSTEM | 2.4223 | I | $ 13,700 | $ 14,400 | 0.95 | ||||||||||||
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| 05 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | I | $ 0 | $ 10,800 | 0.00 | ||||||||||||
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| 06 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 6,300 | $ 6,300 | 1.00 | ||||||||||||
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| 07 | view details |
REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL | 2.2622 | N | $ 4,500 | $ 3,800 | 1.18 | ||||||||||||
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| 08 | view details |
UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS | 2.7142 | I | $ 5,000 | $ 3,600 | 1.39 | ||||||||||||
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| 09 | view details |
REPLACE OVER-SIZE MOTORS AND PUMPS WITH OPTIMUM SIZE | 2.4131 | N | $ 2,600 | $ 2,400 | 1.08 | ||||||||||||
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