Industrial Assessment Centers
Assessment #OR0504
| Assessment Year | 2006 |
|---|---|
| SIC | 3272 |
| SIC Description | Concrete Products, Nec |
| NAICS | 327390 |
| NAICS Description | Other Concrete Product Manufacturing |
| Principal Product | Fibercement siding |
| Sales | $ 57,578,000 |
| # of Employees | 88 |
| Plant Area (Sq.Ft.) | 145,000 |
| Annual Production | 120,000 Thousand Feet |
| Production Hrs. Annual | 8,400 |
| Location (State) | OR |
| Yearly Energy Cost | $ 2,200,202 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
20,088,000 kWh | $ 688,460 | $ 0.034 /kWh |
- Demand Charge |
3,190 kW | $ 161,872 | $ 50.74 /kW |
- Electricity Fees |
- | $ 36,412 | - |
Natural Gas |
125,047 MMBtu | $ 1,313,458 | $ 10.50 /MMBtu |
TOTAL ENERGY |
330,949 MMBtu | $ 2,200,202 | $ 6.65 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
777,800 kWh 555,400 kWh |
$ 27,300 $ 19,600 |
3.97 % 2.85 % |
$ 0.034 /kWh |
- Demand Charge |
-11 kW -28 kW |
$ -500 $ -1,400 |
-0.31 % -0.86 % |
$ 50.74 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
6,690 MMBtu 6,690 MMBtu |
$ 91,600 $ 91,600 |
6.97 % 6.97 % |
$ 10.50 /MMBtu |
TOTAL ENERGY |
14,663 MMBtu 12,383 MMBtu |
$ 118,400 $ 109,800 |
5.38 % 4.99 % |
$ 6.65 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
RECOVER HEAT FROM EXHAUSTED STEAM | 2.2445 | I | $ 20,000 | $ 64,300 | 0.31 | ||||||||||||||||||||
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| 02 | view details |
REPLACE STEAM JETS ON VACUUM SYSTEM WITH ELECTRIC MOTOR DRIVEN VACUUM PUMPS | 2.1394 | I | $ 44,500 | $ 22,500 | 1.98 | ||||||||||||||||||||
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| 03 | view details |
USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL | 3.6192 | N | $ 0 | $ 84,100 | 0.00 | ||||||||||||||||||||
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| 04 | view details |
USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL | 3.6192 | N | $ 0 | $ 28,000 | 0.00 | ||||||||||||||||||||
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| 05 | view details |
MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION | 2.6242 | I | $ 0 | $ 23,000 | 0.00 | ||||||||||||||||||||
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| 06 | view details |
REDESIGN PROCESS | 2.5194 | N | $ 5,000 | $ 6,100 | 0.82 | ||||||||||||||||||||
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| 07 | view details |
TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME | 2.6212 | N | $ 1,000 | $ 2,500 | 0.40 | ||||||||||||||||||||
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