U.S. Department of Energy - Energy Efficiency and Renewable Energy

Industrial Technologies Program

Industrial Assessment Centers

Assessment #OR0483


Assessment Year 2005
SIC 2087
SIC Description Flavoring Extracts And Syrups, Nec
NAICS 311920
NAICS Description Coffee and Tea Manufacturing
Principal Product Coffee Syrups & Sauces
Sales $ 24,000,000
# of Employees 50
Plant Area (Sq.Ft.) 65,000
Annual Production 4,500,000 Pieces
Production Hrs. Annual 2,000
Location (State) WA
Yearly Energy Cost $ 126,202

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

 1,066,960 kWh $ 61,990 $ 0.058 /kWh

- Demand Charge

 3,795 kW $ 3,909 $ 1.03 /kW

- Electricity Fees

 - $ 1,282 -

Natural Gas

 6,916 MMBtu $ 59,021 $ 8.53 /MMBtu

TOTAL ENERGY

 17,852 MMBtu $ 126,202 $ 7.07 /MMBtu

Water Disposal

 1,889 Gal $ 6,154 $ 0 /Gal

Solid Waste (non-haz)

 36,000 lbs $ 57,009 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

 9,300 kWh
9,300 kWh		 $ 590
$ 590		 0.95 %
0.95 %		 $ 0.058 /kWh

- Demand Charge

 0 kW
0 kW		 $ 0
$ 0		 0.00 %
0.00 %		 $ 1.03 /kW

- Electricity Fees

 - $ 0
$ 0		 0.00 %
0.00 %		 -

Natural Gas

 5,824 MMBtu
270 MMBtu		 $ 6,431
$ 1,300		 10.90 %
2.20 %		 $ 8.53 /MMBtu

TOTAL ENERGY

 6,057 MMBtu
503 MMBtu		 $ 9,611
$ 4,480		 7.62 %
3.55 %		 $ 7.07 /MMBtu

Water Disposal

 0 Gal
0 Gal		 $ 0
$ 0		 0.00 %
0.00 %		 $ 0 /Gal

Solid Waste (non-haz)

 0 lbs
0 lbs		 $ 0
$ 0		 0.00 %
0.00 %		 $ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details		 RECOVER AND REUSE WASTE MATERIAL 3.5311 I $ 0 $ 21,624 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

 - $ 21,624 -

TOTAL PRODUCTON

 - $ 21,624 -
02 view
details		 DIRECT WARMEST AIR TO COMBUSTION INTAKE 2.1213 I $ 4,400 $ 24,290 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

 9,300 kWh $ 590 $ 0.058 /kWh

Natural Gas

 270 MMBtu $ 1,300 $ 8.53 /MMBtu

TOTAL ENERGY

 365 MMBtu $ 1,890 -

Administrative Changes

 - $ 22,400 -

TOTAL PRODUCTON

 - $ 22,400 -
03 view
details		 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) 3.4116 I $ 5,100 $ 21,300 0.24
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

 - $ 21,300 -

TOTAL PRODUCTON

 - $ 21,300 -
04 view
details		 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS 4.5140 I $ 3,000 $ 8,960 0.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

 - $ 8,960 -

TOTAL PRODUCTON

 - $ 8,960 -
05 view
details		 BURN WASTE TO PRODUCE STEAM TO DRIVE A STEAM TURBINE GENERATOR SET AND USE STEAM EXHAUST FOR HEAT 2.3414 I $ 69,000 $ 41,000 1.68
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

 - $ 41,000 -

TOTAL PRODUCTON

 - $ 41,000 -
06 view
details		 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS 4.5130 I $ 72,000 $ 40,390 1.78
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Gas

 138 MMBtu $ 2,590 $ 0.00 /MMBtu

TOTAL ENERGY

 138 MMBtu $ 2,590 -

Administrative Changes

 - $ 37,800 -

TOTAL PRODUCTON

 - $ 37,800 -
07 view
details		 USE HEAT EXCHANGE FLUIDS INSTEAD OF STEAM IN PIPELINE TRACING SYSTEMS 2.2192 N $ 15,000 $ 5,131 2.92
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

 5,554 MMBtu $ 5,131 $ 8.53 /MMBtu

TOTAL ENERGY

 5,554 MMBtu $ 5,131 -