Industrial Assessment Centers

Assessment #OR0470


Assessment Year 2004
SIC 3593
SIC Description Fluid Power Cylinders & Actuators
NAICS 333995
NAICS Description Fluid Power Cylinder and Actuator Manufacturing
Principal Product Hydraulic Cylinders
Sales $ 15,000,000
# of Employees 100
Plant Area (Sq.Ft.) 80,000
Annual Production 18,000 Pieces
Production Hrs. Annual 7,344
Location (State) OR
Yearly Energy Cost $ 117,855

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,759,308 kWh $ 76,510 $ 0.043 /kWh

- Demand Charge

55,308 kW $ 20,863 $ 0.38 /kW

- Electricity Fees

- $ 1,590 -

Natural Gas

2,241 MMBtu $ 18,892 $ 8.43 /MMBtu

TOTAL ENERGY

20,274 MMBtu $ 117,855 $ 5.81 /MMBtu

Water Disposal

1,002 Gal $ 4,019 $ 0 /Gal

Other Liquid (non-haz)

1,056 Gal $ 1,878 $ 0 /Gal

Solid Waste (non-haz)

78,000 lbs $ 5,863 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

182,640 kWh
28,140 kWh
$ 7,845
$ 1,185
10.25 %
1.55 %
$ 0.043 /kWh

- Demand Charge

0 kW
0 kW
$ 0
$ 0
0.00 %
0.00 %
$ 0.38 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

650 MMBtu
0 MMBtu
$ 5,367
$ 0
28.41 %
0.00 %
$ 8.43 /MMBtu

TOTAL ENERGY

2,522 MMBtu
288 MMBtu
$ 13,212
$ 1,185
11.21 %
1.01 %
$ 5.81 /MMBtu

Water Disposal

246,000 Gal
0 Gal
$ 350
$ 0
8.71 %
0.00 %
$ 0 /Gal

Other Liquid (non-haz)

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

0 lbs
0 lbs
$ 0
$ 0
0.00 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 N $ 1,200 $ 92,000 0.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ -34,000 -

Primary Product

- $ 126,000 -

TOTAL PRODUCTON

- $ 92,000 -
02 view
details
ELIMINATE/REDUCE REDUNDANT INSPECTIONS 4.4250 N $ 2,800 $ 11,400 0.25
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ 11,400 -

TOTAL PRODUCTON

- $ 11,400 -
03 view
details
ELIMINATE/REDUCE AN OPERATION 3.1161 N $ 250 $ 9,627 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

99,000 kWh $ 4,260 $ 0.043 /kWh

Natural Gas

650 MMBtu $ 5,367 $ 8.43 /MMBtu

TOTAL ENERGY

1,665 MMBtu $ 9,627 -
04 view
details
CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS 3.1191 N $ 300 $ 2,990 0.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

55,500 kWh $ 2,400 $ 0.043 /kWh

TOTAL ENERGY

569 MMBtu $ 2,400 -

Water Disposal

246,000 Gal $ 350 $ 0 /Gal

TOTAL WASTE

- $ 350 -

Water Consumption

- $ 240 -

TOTAL PRODUCTON

- $ 240 -
05 view
details
ELIMINATE/REDUCE AN OPERATION 3.1161 I $ 165 $ 1,185 0.14
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

28,140 kWh $ 1,185 $ 0.043 /kWh

TOTAL ENERGY

288 MMBtu $ 1,185 -