Industrial Assessment Centers

Assessment #OR0462


Assessment Year 2004
SIC 2013
SIC Description Sausages And Other Prepared Meats
NAICS 311612
NAICS Description Meat Processed from Carcasses
Principal Product Sausages and Pepperoni
Sales $ 4,500,000
# of Employees 35
Plant Area (Sq.Ft.) 150,000
Annual Production 2,895,000 Pounds
Production Hrs. Annual 4,950
Location (State) OR
Yearly Energy Cost $ 104,753

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

877,700 kWh $ 44,087 $ 0.050 /kWh

- Demand Charge

24,468 kW $ 11,050 $ 0.45 /kW

- Electricity Fees

- $ 2,830 -

Natural Gas

7,926 MMBtu $ 46,786 $ 5.90 /MMBtu

TOTAL ENERGY

16,923 MMBtu $ 104,753 $ 6.19 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

36,104 kWh
36,104 kWh
$ 1,814
$ 1,814
4.11 %
4.11 %
$ 0.050 /kWh

- Demand Charge

9 kW
9 kW
$ 295
$ 295
2.67 %
2.67 %
$ 0.45 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 5.90 /MMBtu

TOTAL ENERGY

370 MMBtu
370 MMBtu
$ 2,109
$ 2,109
2.01 %
2.01 %
$ 6.19 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
REPLACE OLD MACHINE WITH NEW AUTOMATIC MULTI-STATION TOOL 4.1120 I $ 178,400 $ 520,020 0.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 40,000 -

Primary Raw Material

- $ 31,250 -

Primary Product

- $ 44,770 -

Increase in Production

- $ 404,000 -

TOTAL PRODUCTON

- $ 520,020 -
02 view
details
USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE 3.4156 N $ 300 $ 1,600 0.19
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

1,417,500 Gal $ 1,600 $ 0 /Gal

TOTAL WASTE

- $ 1,600 -
03 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 1,500 $ 2,109 0.71
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

36,104 kWh $ 1,814 $ 0.050 /kWh

- Demand Charge

9 kW $ 295 $ 0.45 /kW

TOTAL ENERGY

370 MMBtu $ 2,109 -