Industrial Assessment Centers

Assessment #OR0451


Assessment Year 2004
SIC 3272
SIC Description Concrete Products, Nec
NAICS 327390
NAICS Description Other Concrete Product Manufacturing
Principal Product Precast Concrete
Sales $ 11,000,000
# of Employees 90
Plant Area (Sq.Ft.) 0
Annual Production 19,334 Not Available
Production Hrs. Annual 2,080
Location (State) OR
Yearly Energy Cost $ 168,187

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,424,000 kWh $ 48,063 $ 0.034 /kWh

- Demand Charge

5,988 kW $ 28,323 $ 4.73 /kW

- Electricity Fees

- $ 3,967 -

Natural Gas

15,118 MMBtu $ 87,834 $ 5.81 /MMBtu

TOTAL ENERGY

29,714 MMBtu $ 168,187 $ 5.66 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

267,980 kWh
108,980 kWh
$ 9,045
$ 3,675
18.82 %
7.65 %
$ 0.034 /kWh

- Demand Charge

197 kW
197 kW
$ 931
$ 931
3.29 %
3.29 %
$ 4.73 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

1,520 MMBtu
0 MMBtu
$ 875
$ 0
1.00 %
0.00 %
$ 5.81 /MMBtu

TOTAL ENERGY

4,267 MMBtu
1,117 MMBtu
$ 10,851
$ 4,606
6.45 %
2.74 %
$ 5.66 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS 4.5130 N $ 3,525 $ 20,100 0.18
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 20,100 -

TOTAL PRODUCTON

- $ 20,100 -
02 view
details
UPGRADE CONTROLS ON COMPRESSORS 2.4224 N $ 19,500 $ 5,370 3.63
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

159,000 kWh $ 5,370 $ 0.034 /kWh

TOTAL ENERGY

1,630 MMBtu $ 5,370 -
03 view
details
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED 2.7124 I $ 0 $ 3,488 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

82,380 kWh $ 2,778 $ 0.034 /kWh

TOTAL ENERGY

844 MMBtu $ 2,778 -

Administrative Changes

- $ 710 -

TOTAL PRODUCTON

- $ 710 -
04 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 360 $ 1,828 0.20
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

26,600 kWh $ 897 $ 0.034 /kWh

- Demand Charge

197 kW $ 931 $ 4.73 /kW

TOTAL ENERGY

273 MMBtu $ 1,828 -
05 view
details
ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS 2.1231 N $ 300 $ 875 0.34
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

1,520 MMBtu $ 875 $ 5.81 /MMBtu

TOTAL ENERGY

1,520 MMBtu $ 875 -