Industrial Assessment Centers
Assessment #OR0435
| Assessment Year | 2003 |
|---|---|
| SIC | 3272 |
| SIC Description | Concrete Products, Nec |
| NAICS | 327390 |
| NAICS Description | Other Concrete Product Manufacturing |
| Principal Product | Architectural Concrete |
| Sales | $ 11,637,488 |
| # of Employees | 49 |
| Plant Area (Sq.Ft.) | 0 |
| Annual Production | 5,000 Pieces |
| Production Hrs. Annual | 2,080 |
| Location (State) | WA |
| Yearly Energy Cost | $ 1,607,896 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
24,349,051 kWh | $ 847,834 | $ 0.035 /kWh |
- Demand Charge |
45,024 kW | $ 153,966 | $ 3.42 /kW |
- Electricity Fees |
- | $ 41,200 | - |
Natural Gas |
128,003 MMBtu | $ 564,896 | $ 4.41 /MMBtu |
TOTAL ENERGY |
377,581 MMBtu | $ 1,607,896 | $ 4.26 /MMBtu |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
261,650 kWh 208,060 kWh |
$ 14,564 $ 11,549 |
1.72 % 1.36 % |
$ 0.035 /kWh |
- Demand Charge |
401 kW 765 kW |
$ 1,137 $ 2,102 |
0.74 % 1.37 % |
$ 3.42 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
85 MMBtu 85 MMBtu |
$ 5,080 $ 5,080 |
0.90 % 0.90 % |
$ 4.41 /MMBtu |
TOTAL ENERGY |
2,767 MMBtu 2,218 MMBtu |
$ 20,781 $ 18,731 |
1.29 % 1.16 % |
$ 4.26 /MMBtu |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES | 4.6210 | I | $ 32,500 | $ 44,700 | 0.73 | ||||||||||||||||||||||||||||
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| 02 | view details |
MAKE A NEW BY-PRODUCT | 3.1182 | P | $ 85,000 | $ 33,850 | 2.51 | ||||||||||||||||||||||||||||
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| 03 | view details |
REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED | 2.4231 | N | $ 1,070 | $ 3,740 | 0.29 | ||||||||||||||||||||||||||||
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| 04 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 18,600 | $ 9,300 | 2.00 | ||||||||||||||||||||||||||||
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| 05 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | I | $ 150 | $ 4,780 | 0.03 | ||||||||||||||||||||||||||||
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| 06 | view details |
TURN OFF EQUIPMENT WHEN NOT IN USE | 2.6218 | I | $ 210 | $ 3,400 | 0.06 | ||||||||||||||||||||||||||||
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| 07 | view details |
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS | 2.4111 | I | $ 0 | $ 450 | 0.00 | ||||||||||||||||||||||||||||
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| 08 | view details |
MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED | 2.7124 | I | $ 0 | $ 501 | 0.00 | ||||||||||||||||||||||||||||
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