Industrial Assessment Centers

Assessment #OR0429


Assessment Year 2003
SIC 3523
SIC Description Farm Machinery And Equipment
NAICS
NAICS Description
Principal Product Piping and Fittings
Sales $ 17,500,000
# of Employees 95
Plant Area (Sq.Ft.) 0
Annual Production 4,436,430 Not Available
Production Hrs. Annual 2,040
Location (State) OR
Yearly Energy Cost $ 163,793

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,864,880 kWh $ 57,855 $ 0.031 /kWh

- Demand Charge

10,977 kW $ 37,928 $ 3.46 /kW

- Electricity Fees

- $ 5,677 -

Natural Gas

9,586 MMBtu $ 62,333 $ 6.50 /MMBtu

TOTAL ENERGY

28,701 MMBtu $ 163,793 $ 5.71 /MMBtu

Water Disposal

4,038,000 Gal $ 8,452 $ 0 /Gal

Other Liquid (non-haz)

2,050 Gal $ 16,965 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

154,453 kWh
0 kWh
$ 5,953
$ 0
10.29 %
0.00 %
$ 0.031 /kWh

- Demand Charge

874 kW
0 kW
$ 3,067
$ 0
8.09 %
0.00 %
$ 3.46 /kW

- Electricity Fees

- $ 139
$ 0
2.45 %
0.00 %
-

Natural Gas

158 MMBtu
0 MMBtu
$ 1,025
$ 0
1.64 %
0.00 %
$ 6.50 /MMBtu

TOTAL ENERGY

1,741 MMBtu
0 MMBtu
$ 10,184
$ 0
6.22 %
0.00 %
$ 5.71 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Other Liquid (non-haz)

1,480 Gal
0 Gal
$ 13,080
$ 0
77.10 %
0.00 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES 3.8132 N $ 43,350 $ 13,080 3.31
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (non-haz)

1,480 Gal $ 13,080 $ 0 /Gal

TOTAL WASTE

- $ 13,080 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 7,490 $ 4,040 1.85
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

58,300 kWh $ 2,250 $ 0.031 /kWh

- Demand Charge

342 kW $ 1,790 $ 3.46 /kW

TOTAL ENERGY

598 MMBtu $ 4,040 -
03 view
details
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES 2.4236 N $ 2,400 $ 2,380 1.01
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

37,689 kWh $ 1,450 $ 0.031 /kWh

- Demand Charge

178 kW $ 930 $ 3.46 /kW

TOTAL ENERGY

386 MMBtu $ 2,380 -
04 view
details
INSTALL COMMON HEADER ON COMPRESSORS 2.4225 N $ 4,750 $ 2,230 2.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

54,256 kWh $ 2,090 $ 0.031 /kWh

- Demand Charge

314 kW $ 140 $ 3.46 /kW

TOTAL ENERGY

556 MMBtu $ 2,230 -
05 view
details
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO 2.1233 N $ 150 $ 1,025 0.15
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

158 MMBtu $ 1,025 $ 6.50 /MMBtu

TOTAL ENERGY

158 MMBtu $ 1,025 -
06 view
details
USE MORE EFFICIENT LIGHT SOURCE 2.7143 N $ 1,800 $ 509 3.54
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

4,208 kWh $ 163 $ 0.031 /kWh

- Demand Charge

40 kW $ 207 $ 3.46 /kW

- Electricity Fees

- $ 139 -

TOTAL ENERGY

43 MMBtu $ 509 -