Industrial Assessment Centers

Assessment #OR0387


Assessment Year 2001
SIC 2092
SIC Description Fresh Or Frozen Prepared Fish
NAICS
NAICS Description
Principal Product Artificial Crab/Surimi Seafood
Sales $ 11,104,750
# of Employees 80
Plant Area (Sq.Ft.) 100,000
Annual Production 12,341,692 Pounds
Production Hrs. Annual 4,824
Location (State) OR
Yearly Energy Cost $ 284,361

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,556,300 kWh $ 91,749 $ 0.036 /kWh

- Demand Charge

64,224 kW $ 21,466 $ 0.33 /kW

- Electricity Fees

- $ 0 -

Natural Gas

25,110 MMBtu $ 171,146 $ 6.82 /MMBtu

TOTAL ENERGY

51,312 MMBtu $ 284,361 $ 5.54 /MMBtu

Water Disposal

9,488,527 Gal $ 25,538 $ 0 /Gal

Solid Waste (non-haz)

330,660 lbs $ 17,676 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

-1,296,061 kWh
0 kWh
$ -46,600
$ 0
-50.79 %
0.00 %
$ 0.036 /kWh

- Demand Charge

-3,504 kW
0 kW
$ -15,000
$ 0
-69.88 %
0.00 %
$ 0.33 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

2,378 MMBtu
2,378 MMBtu
$ 14,685
$ 14,685
8.58 %
8.58 %
$ 6.82 /MMBtu

TOTAL ENERGY

-10,906 MMBtu
2,378 MMBtu
$ -46,915
$ 14,685
-16.50 %
5.16 %
$ 5.54 /MMBtu

Water Disposal

0 Gal
0 Gal
$ 0
$ 0
0.00 %
0.00 %
$ 0 /Gal

Solid Waste (non-haz)

74,880 lbs
74,880 lbs
$ 2,560
$ 2,560
14.48 %
14.48 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 I $ 5,000 $ 176,000 0.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Primary Product

- $ 176,000 -

TOTAL PRODUCTON

- $ 176,000 -
02 view
details
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK 4.1110 I $ 128,700 $ 440,800 0.29
Energy Sources Yearly Reduction Yearly Savings Unit Price

Personnel Changes

- $ 291,600 -

Administrative Changes

- $ -12,900 -

Increase in Production

- $ 162,100 -

TOTAL PRODUCTON

- $ 440,800 -
03 view
details
INSTALL REFRIGERATION SYSTEM TO COOL PRODUCT 4.1130 N $ 138,000 $ 324,800 0.42
Energy Sources Yearly Reduction Yearly Savings Unit Price

Ancillary Material Cost

- $ -30,600 -

Increase in Production

- $ 355,400 -

TOTAL PRODUCTON

- $ 324,800 -
04 view
details
UTILIZE A LESS EXPENSIVE COOLING METHOD 2.2628 N $ 580,000 $ 373,000 1.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-1,393,000 kWh $ -50,000 $ 0.036 /kWh

- Demand Charge

-3,504 kW $ -15,000 $ 0.33 /kW

TOTAL ENERGY

-14,278 MMBtu $ -65,000 -

Administrative Changes

- $ -27,000 -

Ancillary Material Cost

- $ 465,000 -

TOTAL PRODUCTON

- $ 438,000 -
05 view
details
OPTIMIZE LOT SIZES TO REDUCE INVENTORY CARRYING COSTS 4.3230 I $ 74,000 $ 57,000 1.30
Energy Sources Yearly Reduction Yearly Savings Unit Price

Administrative Changes

- $ 57,000 -

TOTAL PRODUCTON

- $ 57,000 -
06 view
details
USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES 2.4322 I $ 5,850 $ 12,800 0.46
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

2,072 MMBtu $ 12,800 $ 6.82 /MMBtu

TOTAL ENERGY

2,072 MMBtu $ 12,800 -
07 view
details
MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE 2.2621 N $ 5,400 $ 3,400 1.59
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

96,939 kWh $ 3,400 $ 0.036 /kWh

TOTAL ENERGY

994 MMBtu $ 3,400 -
08 view
details
ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS 2.1231 I $ 300 $ 1,885 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

306 MMBtu $ 1,885 $ 6.82 /MMBtu

TOTAL ENERGY

306 MMBtu $ 1,885 -
09 view
details
REUSE / RECYCLE/ SELL RUBBER PRODUCTS 3.5218 I $ 0 $ 2,320 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

74,880 lbs $ 2,560 $ 0 /lbs

TOTAL WASTE

- $ 2,560 -

Administrative Changes

- $ -240 -

TOTAL PRODUCTON

- $ -240 -