Industrial Assessment Centers
Assessment #OR0312
| Assessment Year | 1998 |
|---|---|
| SIC | 2678 |
| SIC Description | Stationery Products |
| NAICS | |
| NAICS Description | |
| Principal Product | Paper sheets and rolls |
| Sales | $ 17,000,000 |
| # of Employees | 106 |
| Plant Area (Sq.Ft.) | 85,000 |
| Annual Production | 20,000,000 Pounds |
| Production Hrs. Annual | 6,120 |
| Location (State) | WA |
| Yearly Energy Cost | $ 74,751 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,127,198 kWh | $ 26,765 | $ 0.024 /kWh |
- Demand Charge |
6,816 kW | $ 13,794 | $ 2.02 /kW |
- Electricity Fees |
- | $ 3,612 | - |
Natural Gas |
3,065 MMBtu | $ 14,321 | $ 4.67 /MMBtu |
LPG |
1,585 MMBtu | $ 16,259 | $ 10.26 /MMBtu |
TOTAL ENERGY |
16,204 MMBtu | $ 74,751 | $ 4.61 /MMBtu |
Water Disposal |
1,564,816 Gal | $ 3,929 | $ 0 /Gal |
Solid Waste (non-haz) |
4,210,000 lbs | $ 684,385 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
65,358 kWh 85,874 kWh |
$ 1,467 $ 1,932 |
5.48 % 7.22 % |
$ 0.024 /kWh |
- Demand Charge |
97 kW 199 kW |
$ 377 $ 777 |
2.73 % 5.63 % |
$ 2.02 /kW |
- Electricity Fees |
- |
$ 2,358 $ 0 |
65.28 % 0.00 % |
- |
Natural Gas |
-1,587 MMBtu 0 MMBtu |
$ -7,415 $ 0 |
-51.78 % 0.00 % |
$ 4.67 /MMBtu |
LPG |
1,585 MMBtu 0 MMBtu |
$ 16,270 $ 0 |
100.07 % 0.00 % |
$ 10.26 /MMBtu |
TOTAL ENERGY |
668 MMBtu 880 MMBtu |
$ 13,057 $ 2,709 |
17.47 % 3.62 % |
$ 4.61 /MMBtu |
Water Disposal |
0 Gal 0 Gal |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /Gal |
Solid Waste (non-haz) |
9,800 lbs 9,800 lbs |
$ 9,140 $ 7,250 |
1.34 % 1.06 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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| 01 | view details |
ELIMINATE SHIFT | 4.4520 | I | $ 50,000 | $ 25,580 | 1.95 | ||||||||||||||||||||||||||||
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| 02 | view details |
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS | 3.6193 | I | $ 0 | $ 4,110 | 0.00 | ||||||||||||||||||||||||||||
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| 03 | view details |
REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES | 4.6520 | N | $ 4,300 | $ 16,830 | 0.26 | ||||||||||||||||||||||||||||
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| 04 | view details |
INSTALL AUTOMATIC PACKING EQUIPMENT | 4.4410 | N | $ 14,685 | $ 26,975 | 0.54 | ||||||||||||||||||||||||||||
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| 05 | view details |
INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS | 3.6193 | N | $ 2,100 | $ 1,805 | 1.16 | ||||||||||||||||||||||||||||
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| 06 | view details |
MOVE PRODUCT USING MECHANICAL MEANS | 4.4230 | I | $ 147,500 | $ 46,000 | 3.21 | ||||||||||||||||||||||||||||
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| 07 | view details |
USE FIXTURES TO REDUCE MACHINE CHANGEOUT TIMES | 4.6210 | N | $ 44,000 | $ 11,220 | 3.92 | ||||||||||||||||||||||||||||
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| 08 | view details |
CONVERT COMBUSTION EQUIPMENT TO BURN NATURAL GAS | 2.1332 | N | $ 55,400 | $ 8,025 | 6.90 | ||||||||||||||||||||||||||||
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| 09 | view details |
ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES | 2.4236 | I | $ 1,000 | $ 1,254 | 0.80 | ||||||||||||||||||||||||||||
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| 10 | view details |
OPTIMIZE PLANT POWER FACTOR | 2.3212 | N | $ 7,000 | $ 2,358 | 2.97 | ||||||||||||||||||||||||||||
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| 11 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 4,459 | $ 1,455 | 3.06 | ||||||||||||||||||||||||||||
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