Industrial Assessment Centers
Assessment #OR0295
| Assessment Year | 1997 |
|---|---|
| SIC | 3494 |
| SIC Description | Valves And Pipe Fittings, Nec |
| NAICS | |
| NAICS Description | |
| Principal Product | Pipe Fittings |
| Sales | $ 4,600,000 |
| # of Employees | 60 |
| Plant Area (Sq.Ft.) | 53,136 |
| Annual Production | 1,549,913 Pounds |
| Production Hrs. Annual | 2,000 |
| Location (State) | OR |
| Yearly Energy Cost | $ 99,784 |
Current Energy Usage & Costs
| Energy Sources | Yearly Usage | Yearly Cost | Unit Price |
|---|---|---|---|
Electricity |
1,385,111 kWh | $ 37,767 | $ 0.027 /kWh |
- Demand Charge |
75,084 kW | $ 26,698 | $ 0.36 /kW |
- Electricity Fees |
- | $ 492 | - |
Natural Gas |
2,227 MMBtu | $ 11,183 | $ 5.02 /MMBtu |
Other Gas |
333 MMBtu | $ 3,673 | $ 11.03 /MMBtu |
Other Energy |
3,471 MMBtu | $ 19,971 | $ 5.75 /MMBtu |
TOTAL ENERGY |
20,228 MMBtu | $ 99,784 | $ 4.93 /MMBtu |
Water Disposal |
4,301,000 Gal | $ 13,226 | $ 0 /Gal |
Solid Waste (non-haz) |
164,000 lbs | $ 8,864 | $ 0 /lbs |
Recommended Reduction in Usage & Costs
|
Recommended Implemented |
| Energy Sources | Yearly Savings | Yearly Cost | % Saved | Unit Price |
|---|---|---|---|---|
Electricity |
53,928 kWh 53,928 kWh |
$ 1,525 $ 1,525 |
4.04 % 4.04 % |
$ 0.027 /kWh |
- Demand Charge |
233 kW 233 kW |
$ 1,016 $ 1,016 |
3.81 % 3.81 % |
$ 0.36 /kW |
- Electricity Fees |
- |
$ 0 $ 0 |
0.00 % 0.00 % |
- |
Natural Gas |
-3,168 MMBtu 0 MMBtu |
$ -10,050 $ 0 |
-89.87 % 0.00 % |
$ 5.02 /MMBtu |
Other Gas |
0 MMBtu 0 MMBtu |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 11.03 /MMBtu |
Other Energy |
3,471 MMBtu 0 MMBtu |
$ 19,970 $ 0 |
99.99 % 0.00 % |
$ 5.75 /MMBtu |
TOTAL ENERGY |
1,094 MMBtu 552 MMBtu |
$ 13,861 $ 2,541 |
13.89 % 2.55 % |
$ 4.93 /MMBtu |
Water Disposal |
232,000 Gal 0 Gal |
$ 430 $ 0 |
3.25 % 0.00 % |
$ 0 /Gal |
Solid Waste (non-haz) |
0 lbs 0 lbs |
$ 0 $ 0 |
0.00 % 0.00 % |
$ 0 /lbs |
Recommendations
| AR # | Description | ARC Code | Status | Cost | Savings | Payback (Years) |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | view details |
ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK | 4.1110 | N | $ 1,000 | $ 86,250 | 0.01 | ||||||||||||||||||||||||||||
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| 02 | view details |
RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS | 4.5130 | N | $ 40,000 | $ 36,000 | 1.11 | ||||||||||||||||||||||||||||
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| 03 | view details |
INCREASE AMOUNT OF CONDENSATE RETURNED | 2.2121 | N | $ 890 | $ 1,830 | 0.49 | ||||||||||||||||||||||||||||
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| 04 | view details |
ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO | 2.1233 | N | $ 500 | $ 940 | 0.53 | ||||||||||||||||||||||||||||
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| 05 | view details |
BURN A LESS EXPENSIVE GRADE OF FUEL | 2.1331 | N | $ 10,000 | $ 7,820 | 1.28 | ||||||||||||||||||||||||||||
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| 06 | view details |
COVER OPEN TANKS WITH FLOATING INSULATION | 2.2513 | N | $ 1,360 | $ 1,160 | 1.17 | ||||||||||||||||||||||||||||
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| 07 | view details |
USE MORE EFFICIENT LIGHT SOURCE | 2.7143 | I | $ 6,360 | $ 3,116 | 2.04 | ||||||||||||||||||||||||||||
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| 08 | view details |
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS | 2.4133 | I | $ 2,723 | $ 775 | 3.51 | ||||||||||||||||||||||||||||
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