Industrial Assessment Centers

Assessment #OR0279


Assessment Year 1996
SIC 2024
SIC Description Ice Cream And Frozen Desserts
NAICS
NAICS Description
Principal Product Popsicles, Frozen Fruit Bars
Sales $ 1,900,000
# of Employees 65
Plant Area (Sq.Ft.) 85,360
Annual Production 33,000,000 Pieces
Production Hrs. Annual 6,300
Location (State) WA
Yearly Energy Cost $ 62,545

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

1,355,803 kWh $ 30,064 $ 0.022 /kWh

- Demand Charge

3,756 kW $ 13,326 $ 3.55 /kW

- Electricity Fees

- $ 4,525 -

Natural Gas

3,272 MMBtu $ 14,630 $ 4.47 /MMBtu

TOTAL ENERGY

17,169 MMBtu $ 62,545 $ 3.64 /MMBtu

Water Disposal

4,348,872 Gal $ 16,584 $ 0 /Gal

Solid Waste (non-haz)

270,310 lbs $ 6,146 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

79,132 kWh
71,219 kWh
$ 1,780
$ 1,604
5.92 %
5.34 %
$ 0.022 /kWh

- Demand Charge

23 kW
0 kW
$ 88
$ 0
0.66 %
0.00 %
$ 3.55 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

435 MMBtu
362 MMBtu
$ 1,621
$ 1,349
11.08 %
9.22 %
$ 4.47 /MMBtu

TOTAL ENERGY

1,246 MMBtu
1,092 MMBtu
$ 3,489
$ 2,953
5.58 %
4.72 %
$ 3.64 /MMBtu

Water Disposal

1,451,520 Gal
1,451,520 Gal
$ 3,260
$ 3,260
19.66 %
19.66 %
$ 0 /Gal

Solid Waste (non-haz)

2,400 lbs
0 lbs
$ 661
$ 0
10.75 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE 2.2621 I $ 0 $ 1,604 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

71,219 kWh $ 1,604 $ 0.022 /kWh

TOTAL ENERGY

730 MMBtu $ 1,604 -
02 view
details
REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS 3.5212 N $ 0 $ 661 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

2,400 lbs $ 661 $ 0 /lbs

TOTAL WASTE

- $ 661 -
03 view
details
ELIMINATE LEAKS IN WATER LINES AND VALVES 3.4154 I $ 750 $ 4,754 0.16
Energy Sources Yearly Reduction Yearly Savings Unit Price

Water Disposal

1,451,520 Gal $ 3,260 $ 0 /Gal

TOTAL WASTE

- $ 3,260 -

Water Consumption

- $ 1,494 -

TOTAL PRODUCTON

- $ 1,494 -
04 view
details
USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER 2.1243 N $ 242 $ 272 0.89
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

73 MMBtu $ 272 $ 4.47 /MMBtu

TOTAL ENERGY

73 MMBtu $ 272 -
05 view
details
KEEP BOILER TUBES CLEAN 2.1232 I $ 1,500 $ 1,349 1.11
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

362 MMBtu $ 1,349 $ 4.47 /MMBtu

TOTAL ENERGY

362 MMBtu $ 1,349 -
06 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 N $ 738 $ 264 2.80
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

7,913 kWh $ 176 $ 0.022 /kWh

- Demand Charge

23 kW $ 88 $ 3.55 /kW

TOTAL ENERGY

81 MMBtu $ 264 -