Industrial Assessment Centers

Assessment #OR0271


Assessment Year 1996
SIC 2037
SIC Description Frozen Fruits And Vegetables
NAICS
NAICS Description
Principal Product fruit juice, concentrate, jelly
Sales $ 84,000,000
# of Employees 160
Plant Area (Sq.Ft.) 212,000
Annual Production 14,000,000 Thousand Gallons
Production Hrs. Annual 2,040
Location (State) WA
Yearly Energy Cost $ 395,847

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

6,533,998 kWh $ 162,887 $ 0.025 /kWh

- Demand Charge

15,504 kW $ 90,264 $ 5.82 /kW

- Electricity Fees

- $ 5,328 -

Natural Gas

54,947 MMBtu $ 137,368 $ 2.50 /MMBtu

TOTAL ENERGY

121,920 MMBtu $ 395,847 $ 3.25 /MMBtu

Water Disposal

106,474,120 Gal $ 217,697 $ 0 /Gal

Solid Waste (non-haz)

105,000 lbs $ 1,660 $ 0 /lbs

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

1,331,185 kWh
930,833 kWh
$ 29,370
$ 20,530
18.03 %
12.60 %
$ 0.025 /kWh

- Demand Charge

1,123 kW
1,191 kW
$ 6,240
$ 6,620
6.91 %
7.33 %
$ 5.82 /kW

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

4,418 MMBtu
0 MMBtu
$ 11,040
$ 0
8.04 %
0.00 %
$ 2.50 /MMBtu

TOTAL ENERGY

18,064 MMBtu
9,542 MMBtu
$ 46,650
$ 27,150
11.78 %
6.86 %
$ 3.25 /MMBtu

Water Disposal

2,448,000 Gal
2,448,000 Gal
$ 4,090
$ 4,090
1.88 %
1.88 %
$ 0 /Gal

Solid Waste (non-haz)

10,140 lbs
0 lbs
$ 160
$ 0
9.64 %
0.00 %
$ 0 /lbs

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
MODIFY REFRIGERATION SYSTEM TO OPERATE AT A LOWER PRESSURE 2.2621 N $ 0 $ 9,100 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

412,075 kWh $ 9,100 $ 0.025 /kWh

TOTAL ENERGY

4,224 MMBtu $ 9,100 -
02 view
details
ELIMINATE OR REDUCE COMPRESSED AIR USED FOR COOLING, AGITATING LIQUIDS, MOVING PRODUCT, OR DRYING 2.4232 I $ 5,000 $ 22,000 0.23
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

771,102 kWh $ 17,000 $ 0.025 /kWh

- Demand Charge

900 kW $ 5,000 $ 5.82 /kW

TOTAL ENERGY

7,904 MMBtu $ 22,000 -
03 view
details
REPLACE STEAM JETS ON VACUUM SYSTEM WITH ELECTRIC MOTOR DRIVEN VACUUM PUMPS 2.1394 N $ 6,000 $ 10,070 0.60
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-11,723 kWh $ -260 $ 0.025 /kWh

- Demand Charge

-68 kW $ -380 $ 5.82 /kW

Natural Gas

4,284 MMBtu $ 10,710 $ 2.50 /MMBtu

TOTAL ENERGY

4,164 MMBtu $ 10,070 -
04 view
details
KEEP BOILER TUBES CLEAN 2.1232 N $ 500 $ 330 1.52
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

134 MMBtu $ 330 $ 2.50 /MMBtu

TOTAL ENERGY

134 MMBtu $ 330 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 16,120 $ 6,740 2.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

188,746 kWh $ 4,170 $ 0.025 /kWh

- Demand Charge

461 kW $ 2,570 $ 5.82 /kW

TOTAL ENERGY

1,935 MMBtu $ 6,740 -
06 view
details
REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS 3.5212 N $ 0 $ 160 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

10,140 lbs $ 160 $ 0 /lbs

TOTAL WASTE

- $ 160 -
07 view
details
REPLACE WATER COOLING ON PROCESSES WITH AIR COOLING 3.4157 I $ 3,000 $ 5,480 0.55
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-29,015 kWh $ -640 $ 0.025 /kWh

- Demand Charge

-170 kW $ -950 $ 5.82 /kW

TOTAL ENERGY

-297 MMBtu $ -1,590 -

Water Disposal

2,448,000 Gal $ 4,090 $ 0 /Gal

TOTAL WASTE

- $ 4,090 -

Water Consumption

- $ 2,980 -

TOTAL PRODUCTON

- $ 2,980 -