Industrial Assessment Centers

Assessment #OR0257


Assessment Year 1996
SIC 3356
SIC Description Nonferrous Rolling And Drawing, Nec
NAICS
NAICS Description
Principal Product Lead Products
Sales $ 14,000,000
# of Employees 41
Plant Area (Sq.Ft.) 48,000
Annual Production 39,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) WA
Yearly Energy Cost $ 136,042

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

2,208,382 kWh $ 66,623 $ 0.030 /kWh

- Demand Charge

6,564 kW $ 9,462 $ 1.44 /kW

- Electricity Fees

- $ 3,136 -

Natural Gas

11,009 MMBtu $ 56,821 $ 5.16 /MMBtu

TOTAL ENERGY

33,645 MMBtu $ 136,042 $ 4.04 /MMBtu

Water Disposal

3,197,922 Gal $ 17,354 $ 0 /Gal

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

38,394 kWh
38,394 kWh
$ 1,138
$ 1,138
1.71 %
1.71 %
$ 0.030 /kWh

- Demand Charge

109 kW
109 kW
$ 181
$ 181
1.91 %
1.91 %
$ 1.44 /kW

- Electricity Fees

- $ 2,286
$ 0
72.90 %
0.00 %
-

Natural Gas

918 MMBtu
0 MMBtu
$ 4,287
$ 0
7.54 %
0.00 %
$ 5.16 /MMBtu

TOTAL ENERGY

1,311 MMBtu
393 MMBtu
$ 7,892
$ 1,319
5.80 %
0.97 %
$ 4.04 /MMBtu

Water Disposal

520,600 Gal
520,600 Gal
$ 2,581
$ 2,581
14.87 %
14.87 %
$ 0 /Gal

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS 2.4111 I $ 0 $ 227 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

6,448 kWh $ 195 $ 0.030 /kWh

- Demand Charge

19 kW $ 32 $ 1.44 /kW

TOTAL ENERGY

66 MMBtu $ 227 -
02 view
details
COVER OPEN TANKS 2.2514 N $ 540 $ 4,287 0.13
Energy Sources Yearly Reduction Yearly Savings Unit Price

Natural Gas

918 MMBtu $ 4,287 $ 5.16 /MMBtu

TOTAL ENERGY

918 MMBtu $ 4,287 -
03 view
details
RECOVER AND REUSE COOLING WATER 3.4115 I $ 4,300 $ 3,097 1.39
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

-3,810 kWh $ -114 $ 0.030 /kWh

- Demand Charge

-29 kW $ -48 $ 1.44 /kW

TOTAL ENERGY

-39 MMBtu $ -162 -

Water Disposal

520,600 Gal $ 2,581 $ 0 /Gal

TOTAL WASTE

- $ 2,581 -

Water Consumption

- $ 678 -

TOTAL PRODUCTON

- $ 678 -
04 view
details
OPTIMIZE PLANT POWER FACTOR 2.3212 N $ 4,800 $ 2,286 2.10
Energy Sources Yearly Reduction Yearly Savings Unit Price

- Electricity Fees

- $ 2,286 -

TOTAL ENERGY

0 MMBtu $ 2,286 -
05 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 7,414 $ 1,254 5.91
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

35,756 kWh $ 1,057 $ 0.030 /kWh

- Demand Charge

119 kW $ 197 $ 1.44 /kW

TOTAL ENERGY

366 MMBtu $ 1,254 -