Industrial Assessment Centers

Assessment #OR0234


Assessment Year 1995
SIC 3321
SIC Description Gray And Ductile Iron Foundries
NAICS
NAICS Description
Principal Product cast aluminum parts
Sales $ 20,000,000
# of Employees 270
Plant Area (Sq.Ft.) 180,000
Annual Production 12,284,000 Pounds
Production Hrs. Annual 3,960
Location (State) WA
Yearly Energy Cost $ 549,188

Current Energy Usage & Costs

Energy Sources Yearly Usage Yearly Cost Unit Price

Electricity

4,978,898 kWh $ 238,761 $ 0.048 /kWh

- Electricity Fees

- $ 0 -

Natural Gas

103,463 MMBtu $ 310,427 $ 3.00 /MMBtu

TOTAL ENERGY

154,497 MMBtu $ 549,188 $ 3.55 /MMBtu

Recommended Reduction in Usage & Costs

Recommended
Implemented
Energy Sources Yearly Savings Yearly Cost % Saved Unit Price

Electricity

88,805 kWh
65,358 kWh
$ 4,120
$ 3,140
1.73 %
1.32 %
$ 0.048 /kWh

- Electricity Fees

- $ 0
$ 0
0.00 %
0.00 %
-

Natural Gas

0 MMBtu
0 MMBtu
$ 0
$ 0
0.00 %
0.00 %
$ 3.00 /MMBtu

TOTAL ENERGY

910 MMBtu
670 MMBtu
$ 4,120
$ 3,140
0.75 %
0.57 %
$ 3.55 /MMBtu

Recommendations

AR # Description ARC Code Status Cost Savings Payback
(Years)
01 view
details
USE PHOTOCELL CONTROLS 2.7134 N $ 656 $ 1,475 0.44
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

23,447 kWh $ 980 $ 0.048 /kWh

TOTAL ENERGY

240 MMBtu $ 980 -

Administrative Changes

- $ 495 -

TOTAL PRODUCTON

- $ 495 -
02 view
details
USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS 2.4133 I $ 6,366 $ 3,140 2.03
Energy Sources Yearly Reduction Yearly Savings Unit Price

Electricity

65,358 kWh $ 3,140 $ 0.048 /kWh

TOTAL ENERGY

670 MMBtu $ 3,140 -
03 view
details
RECOVER AND REUSE WASTE MATERIAL 3.5311 N $ 0 $ 2,660 0.00
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

15,700 lbs $ 2,660 $ 0 /lbs

TOTAL WASTE

- $ 2,660 -
04 view
details
RECYCLE CASTING SAND 3.5221 I $ 12,960 $ 9,746 1.33
Energy Sources Yearly Reduction Yearly Savings Unit Price

Solid Waste (non-haz)

1,513,000 lbs $ 9,746 $ 0 /lbs

TOTAL WASTE

- $ 9,746 -
05 view
details
REGENERATE CLEANING SOLVENT ON-SITE AND REUSE 3.8141 N $ 65,000 $ 4,793 13.56
Energy Sources Yearly Reduction Yearly Savings Unit Price

Other Liquid (haz)

23,700 Gal $ 4,793 $ 0 /Gal

TOTAL WASTE

- $ 4,793 -